Aluminum Tube vs Plastic Tube | Primepac
Introduction
With its convenience, variety, and relatively low cost, the tube packaging method is increasingly becoming a mainstream packaging method in the cosmetic industry.
The main forms include aluminum tubes, Plastic tubes, and Aluminum barrier laminated tubes.
They have advantages and disadvantages in terms of material, process, and performance.
In this blog, we will list Plastic Tube and Aluminum Tube's characteristics for comparison, which helps you to have a clear understanding of the products.
The blog will include the following content:
Material of Plastic Tube
The Characteristics of Various Types of Tube
Comparison between 4 types of tube
Material Choice of Plastic Tube
The quality of the material is the key to ensuring the quality of the tube, it will directly affect the processing and use of the tube
Plastic tube materials are polyethylene PE (for tube body, tube head), polypropylene PP (tube cover), color masterbatch, barrier resin, printing ink, varnish, etc.
So the selection of any material will directly affect the quality of the tube.
However, the choice of materials also depends on the health requirements, barrier (the conditions of oxygen and water vapor resistance, fragrance preservation, etc.), chemical resistance, and other factors.
- Material sanitation
First of all, the materials used should meet the relevant health standards, heavy metals, fluorescent agents, and other harmful substances should be controlled within the prescribed limits.
For example, the tubes exported to the United States have to meet the U.S. Food and Drug Administration (FDA) standard 21CFR117.1520 which has a limitation on the polyethylene(PE) and polypropylene(PP)
- Barrier properties of materials
If the contents are particularly sensitive to oxygen (such as some whitening cosmetics) or fragrance is very easy to volatilize (such as essential oils or acids, salts, and other corrosive chemicals) of the product. Under such circumstances, manufacturers would be better to select a five-layer co-extruded tube
Because five-layer co-extruded tube’s (polyethylene/binder resin / EVOH / binder resin/polyethylene) oxygen transmission rate is 0.2 ~ 1.2 units, while the ordinary polyethylene single-layer tube oxygen transmission rate is 150 ~ 300 units.
In addition, EVOH is an ethylene-vinyl alcohol copolymer, has an excellent barrier, and fragrance retention (thickness in 15 ~ 20 microns effect is a perfect choice)
Double-layer tube: the use of high-density HDPE and LDPE low-density PE material, in a certain proportion with the pumping method, to achieve a uniform mixing effect by high-speed rotation
In this way, the tube can achieve a balance of softness and hardness.
Compared to the single-layer tube, the tube body is thicker, with a better corrosion resistance barrier, and lower oxygen transmission rate, adopted by the majority of daily cosmetics manufacturers.
- The stiffness of the material
Cosmetic companies have different requirements for the stiffness of the tube, so how to get the desired stiffness?
The polyethylene commonly used in the tube is mainly low-density polyethylene, high-density polyethylene, and linear low-density polyethylene.
The stiffness of high-density polyethylene is better than that of low-density polyethylene, so the desired stiffness can be achieved by adjusting the ratio of high-density polyethylene/low-density polyethylene.
- Chemical resistance of the material
High-density polyethylene has better chemical resistance than low-density polyethylene.
- Weather resistance of the material.
To control the short-term or long-term performance of the tube, you need to consider: Appearance, pressure/drop resistance, sealing strength, environmental stress cracking resistance (ESCR value), fragrance, and active ingredient loss.
The Characteristics of Various Types of Tube
1、All-aluminum tube
Stamped from 4~5mm thick aluminum plate.
Packaging performance: good stability (physical, chemical, microbiological aspects), with a certain strength, heat, and cold resistance, lightweight, shading, easy to clean, easy to sterilize.
Advantages
- Rust-resistance
aluminum is the most commonly used metal, aluminum materials do not rust, and its oxides are non-toxic with good shading, excellent moisture and gas barrier, and good processing performance. It would not rebound. Without thermal conductivity, it can provide good ductility, airtightness, and full protection of drugs.
- Tightness
Excellent gas tightness of all-aluminum tube. Because the dense aluminum and the aluminum tube is made by single material punching and extrusion, there is no possibility of leakage of different materials ;
all-aluminum tube scrap can be recycled and smelted again to use.
Disadvantages.
Production efficiency is low, the cost is high. It’s easy to break when we use it,
the strength is very poor, extrusion feel is also bad;
Corrosive contents like flooring containing cream will lead to the corrosion of All aluminum tubes.
Causing penetration holes and breakage, and aluminum ions will also enter the contents
2、PE tube
This kind of product is Extruded from a single layer of PE.
soft to the touch, easy to recycle, but with low water and oxygen barrier performance.
Advantages
- Convenient and durable
PE tube is easy to use, economical and convenient to pack, and easy to carry, even under high-intensity circumferential extrusion, it can still recover its original shape and maintain a good appearance.
- Eco-friendly
When it comes to environmental protection and energy saving, PE tubes are able to use less material, which is easy for recycling and degrades.
Disadvantages
Low production efficiency, The results of silkscreen printing on the surface of tubes are not long enough, which is easy to burst.
Aluminum barrier laminated tube(ABL Tube)
Made of PE inner film PE outer film and 10um aluminum foil.
Packaging performance: good isolation performance, not easy to break, fine printing, bright colors, clean and hygienic, easy to use, soft touch, good wrinkle resistance.
Advantages
Compared with an all-aluminum tube, an Aluminum barrier laminated tube has many advantages.
- Lightweight
20%-30% lighter than the same specification all-aluminum tube, the amount of aluminum used per unit of product is reduced by 80%, making the packaging considerably lightweight.
- Simple process
Simple process, suitable for high-speed, continuous production, less energy consumption, low cost, and high production efficiency.
- Safety
because plastic is the inner wall material, This kinds of tube have better corrosion resistance and health safety.
- Oxidation resistance
aluminum-plastic tube not only maintains the barrier and oxidation resistance of all-aluminum tube but also has the characteristics of the plastic tube such as anti-acid, anti-discoloration, anti-hardening, and anti-oil-water separation.
Disadvantages
Pool control of the PE layer can lead to the deterioration of products
And it’s not easy to separate and recycle after disposal.
Plastic Barrier Laminated Tube
PBL is a composite material that forms the body of laminate tubes. Laminated in plastic, it consists primarily of six PE layers and two bonding ones with an EVOH layer between them for strength; making up all parts necessary to create this unique product!
Advantages
The plastic barrier laminated tube is an excellent product for many different purposes.
- The barrier for vapor and oxygen
It has a great barrier property to water vapor and oxygen, making it perfect for keeping things fresh. It also has an excellent aroma barrier, meaning it will keep your products smelling great.
- Flexibility
The high flexibility of the material means that it won’t crack even during repeated deformation, making it extremely reliable.
- Wide Application
The tubes are made of polymer films which are just as reliable as tubes made of laminates based on aluminum. This makes them perfect for a wide range of applications.
Comparison Among 4 Types of Tube
Customization – printing effect
ABL / PBL can offer you more choices for printing
PBL can also have a metallic effect, which makes the packaging brighter
All aluminum tubes and PE tubes always use Silk Screen Printing, even using the same printing process as ABL and PBL, you can’t get the same appearance for the different materials and production processes.
So if you have high demand in packaging surface printing, we would recommend you to choose ABL or PBL
Price
PE/ABL/PBL are similar to each other.
All aluminum tube is expensive than others.
Appearance
All aluminum and PE extruded tube bodies have no joint seam
PBL and ABL will have a joint seam
The minimum order quantity for reference
Custom PE/ABL/PBL tube 5000-10000
Pure aluminum tube 30,000
Production lead time
Custom PE/ABL/PBL tubes are shorter than All aluminum tubes
Application
all aluminum tubes: Mainly used in the pharmaceutical ointment, cream, and gel packaging.
PE tube: Mainly used in facial cleansers, hand cream
ABL tube: It is mainly used in the packaging of toothpaste, ointment, cosmetics, detergents, chemicals, pigments, etc., among which toothpaste packaging has the largest consumption.
PBL Tube: the perfect solution for all your cosmetic, personal care products, and pharmaceutical needs.
You can also find them in use by food producers to package their products.
Why Choose Primeapc
At PrimePac, we bring together design experts and brand innovators to create fresh ideas, customized packages, and fully efficient processes.
We design creative packaging solutions that cater to a diverse global audience with the in-house knowledge and network of experienced professionals to meet the demands of every type of client.
From our dedicated sales team and warehouse staff in Australia to the experts at our production facilities in China, all of our employees are guided by four core values at the heart of our business: integrity, innovation, passion, and engagement.
Conclusion
Thank you for reading our blog post on the material of cosmetic plastic tubes.
We hope that this article has been informative and helpful.
If you have any questions or would like to learn more about the different types of tubes we offer, please don’t hesitate to contact us today.
We would be happy to discuss your specific needs and provide you with a quote for our products. Thanks again for your interest in our company!
Australia Cosmetic Tube | Everything You Want to Know
Introduction
The tube is a cosmetic packaging widely used in the world, the product is non-toxic and hygienic
with bright and beautiful surface color and affordable price.
It is also widely used in various industries like cosmetics, medicine, food, detergent, and other daily necessities packaging.
Tube packaging is economical and easy to carry. That’s why cosmetic companies will use it to hold lotions and gums.
In recent years, with the rapid development of the modern packaging industry and the continuous optimization of plastic tube packaging, tube packaging has become increasingly popular.
In this blog， we will share all the information you may need about Tube packaging. At last, we will provide a list of trustworthy tube packaging suppliers for reference.
The blog will include the following content:
The application of tube packaging
Classification of Plastic Tube
The development trend of the composite tube sheet
The production process of the cosmetic tube
Cosmetic tube suppliers
The application of tube packaging
The plastic laminated tube has become one of the main packaging varieties for cosmetics, medicine, and food because of its proper price and good hygiene.
According to relevant reports, the strong growth of skin care products and bath products has driven the growth rate of tube packaging.
The tube has advantages that other packaging can not provide, therefore, since its inception, it plays an important role in the packaging industry.
Now it has become an indispensable form of packaging for cosmetics and pharmaceuticals.
Plastic composite tube in the cosmetics industry is mainly used for cleaning cream, facial wash (milk liquid), shower gel, shampoo, shampoo cream, conditioner, hair dye, hair removal cream, toothpaste, and other products
At present, cosmetic companies are the considerable customer of tube packaging, accounting for about 60% to 70%
Tube in the pharmaceutical industry is mainly used in the packaging of creams and pastes for topical drugs. Drugs in the tube packaging accounted for 15% to 20% of the proportion.
Classification of Plastic Tube
The single-layer tube includes metal tubes and plastic extruded tubes; multi-layer tubes include aluminum composite tubes, plastic composite tubes, and plastic co-extruded tubes.
According to the processing classification, the tube can be divided into seamless tubes and seamed tubes.
The seamless tube includes three kinds of processes: cold press forming, roll forming, and extrusion forming; Seamed tube includes more processes, like high-frequency welding, ultrasonic welding, heat welding, and other forming methods.
Among them, extrusion molding can be processed in multi-layer or single-layer plastic tubes.
1. Aluminum barrier laminated tube（ABL Tube）
An aluminum barrier tube, also known as an ABL tube, is a type of packaging that uses an aluminum barrier layer to prevent oxygen and moisture from entering the product.
Made of aluminum foil and plastic film through a co-extrusion compounding process,ABL tubes are often used for products that are sensitive to oxidation or moisture, such as cosmetics and pharmaceuticals.
ABL tube’s typical structure is PE/PE+EAA/AL/PE+EAA/PE.
An aluminum barrier laminated tube is mainly used for packaging cosmetics with high requirements of hygiene and barrier, whose barrier layer is generally aluminum foil, and its barrier depends on the pinhole of aluminum foil. degree.
With the continuous improvement of technology, the thickness of the aluminum foil barrier layer in the ABL tube has been reduced from the traditional 40μm to 12μm, or even 9μm, which greatly saves resources.
ABL tube in the use of the process has the following advantages.
- excellence barrier performance
Aluminum foil has a light barrier, oxygen barrier, and water barrier properties, on the one hand, it can prevent the intrusion of external substances into the packaging, prevent oxidation and deterioration of cosmetics, also prevent cosmetic moisture or fragrance and other ingredients through the hose diffusion to the outside world, so as to ensure the quality of cosmetics.
- Low cost.
To achieve the same barrier performance, the ABL tube can achieve the same barrier performance with less material when compared to the all-plastic laminated tube and plastic co-extruded tube.
- Lightweight
One of the benefits of using aluminum is that it’s much lighter than other metals. This makes ABL tubes easy to transport and helps to reduce shipping costs.
- Durable
Aluminum is also known for being a very strong and durable metal. This means that ABL tubes can withstand a lot of wear and tear, making them ideal for products that will be shipped or stored for long periods of time.
- Customizable
ABL tubes can be customized to meet your specific needs. For example, they can be printed with your company’s logo or branding.
3. All-plastic laminate tube（PBL）
The all-plastic laminate tube is made of all plastic components. It can be divided into all-plastic non-barrier laminated tubes and all-plastic barrier laminated tubes.
The all-plastic non-barrier laminated tube is generally used for low-grade fast-consuming cosmetics packaging;
PBL laminated tube, due to the existence of side seams, is usually used in low-grade cosmetics packaging, a barrier layer can be a multi-layer composite material containing EVOH, PVDC, oxide coated PET, etc.
The typical structure of the PBL tube is PE/PE/EVOH/PE/PE.
The advantages of the PBL tube are as follows.
Compared with the ABL tube, the PBL tube uses an economical, easy-to-recycle all-plastic sheet, which can reduce the pollution of the environment
recycled all-plastic laminated tubes after reprocessing can be produced relatively low-grade products.
- Rich color
According to the characteristics of cosmetics and different consumer demands, the all-plastic laminated tubes can be made into different colors, such as colorless transparency, color transparency, color opaque, etc., to bring consumers a strong visual enjoyment.
Especially the transparent PBL tube, the color of the contents can be clearly seen, giving a strong visual impact, and greatly promoting the consumer’s desire to buy.
- Good resilience
Compared to aluminum-plastic laminated tubes, the PBL tube has better resilience to ensure that after squeezing, the tube can quickly return to its original form, maintaining a beautiful, regular appearance. This is crucial for cosmetic packaging.
Plastic co-extrusion tube
Plastic co-extrusion tube uses co-extrusion technology to co-extrude types of raw materials together in a single process.
Plastic co-extruded tube is divided into single-layer extruded tube and multi-layer co-extruded tube.
The former is mainly used for the packaging of fast-consuming cosmetics (such as hand creams, etc.) with high requirements for appearance and low requirements for actual use performance, while the latter is mainly used for the packaging of high-end cosmetics.
The main advantages of plastic co-extruded hose are as follows.
- better appearance
Since there is no side seal, the appearance is better than that of a laminated tub, which is necessary for high-grade cosmetic tube packaging.
- Rich choice of shape
According to the different extrusion, various shapes of the extruded tubes can be produced, such as oval, square, etc., to meet the needs of different consumers.
Analysis of the disadvantages of various plastic tubes
The above-mentioned three kinds of plastic tubes for cosmetic packaging have their own disadvantages.
(1) aluminum-plastic laminated tubes due to the use of aluminum foil, there are many drawbacks, such as invisible contents, poor environmental protection, poor resilience, compound strength lower than the full plastic laminated tubes, and easy delamination, etc.
(2) full plastic laminated tube’s barrier mainly depends on the type of barrier layer material, thickness, etc.,
Take the all plastic laminated tube with EVOH as barrier layer material as an example
to achieve the same barrier and stiffness, its cost is about 20% to 30% higher than the aluminum ABL tubes.
In the future for a considerable period of time, this will become the main factor limiting the full plastic laminated tube to replace the aluminum-plastic laminated tube
(3) Plastic co-extrusion hoses are generally made first and then printed. For the printing process, the efficiency is low, the process is complex and difficult.
The development trend of the composite tube sheet
Aluminum foil has become thinner than ever
A composite tube sheet is usually composed of white polyethylene, acid copolymer, aluminum foil, transparent polyethylene, etc..
The traditional sheet is very thick, in which the aluminum foil is generally 40μ or 30μ. With the continuous improvement of technology, aluminum foil is getting thinner and thinner, and the proportion of its content in the sheet is getting smaller and smaller, from 29.44% in 1980 to the current 12.21%.
Thinner aluminum foils are now only 12μ, which brings the barrier layer closer to the contents.
Sheet transparency
More and more colored creams and gel-based ointments are gaining popularity with consumers.
When these products are packed in transparent laminated tubes, their attractive colors and good texture make people love them, and the clear tube packaging undoubtedly serves as the icing on the cake.
But the use of a transparent hose, the contents of the tube are vulnerable to ultraviolet radiation and degradation. At present, companies have developed “UV-blocking” product formulations, that can effectively protect the filled product from UV damage.
Environmental friendliness is emphasized
When the thickness of the aluminum foil barrier layer in the hose is reduced from the traditional 40μ to 12μ, it can save a lot of resources;
Environmental friendliness is not only the disposal of packaging waste but also should include the pollution of the environment and its consumption of resources in the production process.
The use of EVOH (ethylene vinyl alcohol copolymer) and other high barrier materials enables manufacturers to completely replace the aluminum foil, so the composite tube can be fully recycled and conducive to biodegradation.
Whether it is cosmetics, pharmaceuticals, or food, the first thing to consider in packaging is hygiene performance, followed by barrier performance, print adaptability, and chemical resistance. Of course, the economy and ease of use must also be considered.
Basic, streamlined, simple – these words were used in the past to describe cosmetic packaging, especially tubes, These words are outdated now. In a flash, the trend has shifted in another direction.
“You are seeing the industry itself move away from the basic style of packaging,” said the industry’s tube packaging experts.
This shift is certainly from the simple white packaging to more colorful tubes.
And some stores such as Wal-Mart, have a big influence on this trend, as their shelves also feature a multitude of colored tubes; experts stressed that this is the need for visual effect.
Today’s consumers care about the packaging of their products, and many prefer to buy things that are uniquely packaged. Indeed, to stand out among the hundreds of products in the supermarket, and immediately attract the attention of customers, without some effort on the packaging is not possible.
Those who look new, easy to use, safe, and look like high-technology packaging will inevitably be more eye-catching. And the stores are deeply interested in this trend, and the shelves also feature a large number of colorful hoses.
Many large cosmetic companies are already using the tube after a subtle design. But the market is becoming more demanding for tube packaging, they require tube packaging with more beautiful patterns, softer touch, and the ability to place the picture on the composite tube.
Recently, the trend of the metallic appearance of tube packaging is still very hot. Interest in pearl and rainbow color effects is also continuing, these effects are achieved by adding color to the tube material.
Low cost
As the cosmetic companies cut their cost on the packaging, the tube manufacturers continue to depress the production cost of composite tube
the use of thinner aluminum foil and a more compact interlayer structure.
Aluminum composite tube sheet in the use of aluminum foil, from the initial 40μ down to the now prevailing 20μ to 30μ, thinner type can be 12μ.
Of course, the reduction of aluminum foil thickness is by no means a simple subtraction, to achieve the reduction of aluminum foil thickness at the same time ensures its good product performance, the innovation of the process and the improvement of the equipment, and even other materials, in essence, each of its thinning is benefited from the improvement.
Reduce the loss in the production process.
For the production of aluminum-plastic composite tubes, try to use a larger width of the gravure printing process and double or multi-head co-extrusion technology, improve the process, improve the production speed, in order to increase production efficiency and reduce losses.
The production process of the cosmetic tube
Extrusion
The first phase of manufacturing a plastic cosmetic tube is extrusion.
Plastic Extruders are used to manufacture high-volume, single-use tubes that can be customized with various colors and shapes for branding purposes (such as lipstick or eye shadow).
Raw material such as resins Pellets Granules Powder Flakes enters into the barrel alongside any color concentrates needed at the time;
These ingredients melt together when heated by specific machinery arrangements inside each device so they flow smoothly without clogging up Too much heat will cause distortion while too little results in globbing: This happens because different materials respond differently
So temperature control is so important that will influence the following process。
Cutting
In the second stage, cutting takes place. Plastic cosmetic tubes are available in all shapes and sizes;
After passing through high temperatures (such as those that occur during heating), they’re fed into a water-cooled sleeve where color dies cut specific lengths for each product type – this process is known as “cutting.”
Heading
The heading process is a key step in the production of cosmetic tubes. This process involves using a compression method to mold the tube head from a donut of molten resin material.
This method is superior to traditional heading methods because it results in a stronger and more durable head for the cosmetic tube. The heading process also allows for greater flexibility in design, making it possible to create unique and eye-catching cosmetic tube heads.
Compression heading is the process of forming a tube head from a donut of molten resin material.
This method is superior to traditional heading methods because it results in a stronger and more durable head for the cosmetic tube.
The heading process also allows for greater flexibility in design, making it possible to create unique and eye-catching cosmetic tube heads.
The compression heading process begins by heating the donut of resin material to a molten state.
Once molten, the donut is placed in a mold and compressed into the desired shape. The resulting head is then cooled and removed from the mold.
Compression heading offers several advantages over traditional heading methods.
Firstly, it results in a stronger and more durable head for the cosmetic tube. Secondly, it allows for greater flexibility in design, making it possible to create unique and eye-catching cosmetic tube heads.
Finally, compression heading is a faster and more efficient heating method, making it ideal for mass production
Printing
After the heading process is complete, the cosmetic tube can then be printed with your desired design or decoration.
This printing can be done using a variety of methods, including screen printing, offset printing, and gravure printing.
Each printing method has its own advantages and disadvantages, so it is important to choose the right one for your specific needs.
Screen printing of cosmetic tubes after the process of heading is a printing technology that prints cosmetics directly on the surface of plastic products.
It has the advantages of high printing speed, low cost, and strong adaptability. This printing method is suitable for mass production of small batch printing.
The printing speed can reach 150m/min. After printing, it can be used for hot stamping, die cutting, and other post-processing methods.
The main equipment for printing cosmetic tubes after the process of heading are an anilox roll, doctor blade, chamber doctor blade, ink pump, printing cylinder, and die-cutting plate.
The anilox roll transfers the ink to the die-cutting plate through the doctor’s blade.
The chamber doctor blade is mainly used to scrape off the excess ink on the anilox roll.
An ink pump is used to provide printing ink. The printing cylinder rotates and transfers the printing pattern to the surface of the product. The die-cutting plate is used for die cutting after printing.
Cosmetic tube suppliers
There are many cosmetic tube suppliers in Australia that can provide you with the packaging you need for your products.
Here is a list of some of the most popular suppliers in the country:
Primepac
At PrimePac, we bring together design experts and brand innovators to create fresh ideas, customized packages, and fully efficient processes.
We design creative packaging solutions that cater to a diverse global audience with the in-house knowledge and network of experienced professionals to meet the demands of every type of client.
From our dedicated sales team and warehouse staff in Australia to the experts at our production facilities in China, all of our employees are guided by four core values at the heart of our business: integrity, innovation, passion, and engagement.
Weltrade Packaging Solutions
Weltrade Packaging Solutions strives to be the best in every way. From their mission statement, which says they are committed and honest with customers’ needs; it’s clear that WPS wants nothing more than for you to get what your heart desires while also supporting sustainable practices within our community at large!
Auber
Auber is a leading manufacturer of cosmetic tubes in the industry since 2004. We have been providing our customers with high-quality, durable products that can be found globally across many industries including cosmetics and pharmaceuticals as well as painting tools for artisans around the world who need them locally on their expressive work surfaces.
With over ten years of experience under its belt, AUBE offers manufactured from start to finish through ISO 9001 certification so you know your purchase will always include top-notch quality control right down
Mpack
The business is family-owned, with 15 years of experience. They provide high-quality standards!
We are a reliable supplier specializing in the production and packing for companies operating within the cosmetics, para pharmaceuticals food & household chemicals industries;
Providing a strong reputation as well as caring about our environment by offering eco-friendly options like sugarcane tubes made from ecological polyethylene (SUGARCANE) which contains recycled material PCR
APG packaging
In the world of beauty, there is no such thing as overnight success.
It takes years and often many attempts at first before one can get their product into stores or on people’s shelves- but that hasn’t stopped some entrepreneurial spirits from trying!
One company that knows this all too well is APG Packaging; founded by Helga Arminak with more than 25 years of experience in cosmetics packaging – they’ve achieved unparalleled speed across factories both domestically (in America) as well as abroad where most production takes place today due largely because it offers lower costs than competitors out there
Conclusion
there you have it – a quick overview of the tube packaging industry and how it is evolving. Cosmetic tube suppliers are always looking for new ways to improve their products, so if you’re interested in getting into this market, don’t hesitate to contact us.
Plastic Containers for Cosmetic Products
Introduction
In our modern society, it seems like there is a never-ending demand for new and innovative cosmetic products.
From anti-aging creams to concealers, people are always on the lookout for the latest and greatest in beauty technology.
As a business owner, it’s important to stay ahead of the curve and offer your customers the best possible products. One way to do this is by using plastic containers for your cosmetics.
Plastic containers are a great choice for many reasons.
They are lightweight and easy to transport, which makes them ideal for use in busy salons or spas.
They are also durable and shatterproof, so they can withstand the rigors of everyday use.
And because they come in a variety of shapes and sizes,
If you have an interest in plastic packaging, do not miss this blog.
We will share the information about them
This blog will include the following content:
The trend of plastic containers for cosmetic products in Australia
Different types of plastic containers for cosmetic packaging
The trend of plastic containers for cosmetic products in Australia
Various sizes of plastic containers
The specification of plastic containers for cosmetic products has become increasingly diversified in recent years.
The reason for this is that there is a growing demand for containers that can meet the specific needs of different products and industries.
Another reason why a company might choose a diversified specification of plastic container is to meet the requirements of a particular customer or client.
In some cases, a customer or client may have specific requirements for the type of container that is used.
By using a diversified specification of plastic containers, the company can ensure that the customer or client is satisfied with the product.
The diversity of plastic materials
The major materials of cosmetics and detergent packaging are high-density polyethylene HDPE.
To meet the packaging requirements of different products, new plastic material has been introduced in production.
Since transparent containers can let consumers clearly see the contents, consumers demand more and more transparent containers and transparent polypropylene
CPP is the main material that can meet this requirement, PP transparent bottle is a hot spot in recent years of plastic packaging.
Compared with other transparent plastic resins, CPP is a new product with high quality and low price
Transparent PET plastic material is another one that has been widely used in cosmetic packaging.
PET bottles have the following characteristics.
- A wide range of capacity
High-strength, highly transparent plastic bottles produced by the stretch blow molding process can provide a capacity range from less than 10 ml to 2 liters.
- Good transparency and gloss
good plasticity, impact resistance and dimensional stability, stable chemical properties, and good gas barrier.
More customer-oriented
Consumers’ shopping decisions are different due to differences in age, gender, occupation, culture, economic condition, and so on.
Therefore, the packaging designer nowadays will focus more accurately on their targeted customers through market research.
They can have a better understanding of the development trend of plastic bottle packaging and consumer demand.
Eco-friendly plastic material
The eco-friendly trend of cosmetic packaging is becoming more and more popular.
Many companies are now using eco-friendly plastic materials to make their products.
Eco-friendly cosmetic packaging has many benefits that make it a great choice for both consumers and businesses.
For consumers, eco-friendly packaging is often more sustainable and environmentally friendly than traditional packaging options.
This can help reduce your carbon footprint and make a positive impact on the environment. Eco-friendly cosmetic packaging is also often made from recycled materials, which helps to reduce waste and conserve resources.
For businesses, eco-friendly cosmetic packaging can be a great way to show customers that you are committed to sustainability.
This can help build brand loyalty and attract new customers. Eco-friendly cosmetic packaging is also often more cost-effective than traditional packaging options, making it a smart choice for businesses.
Different types of plastic container for cosmetic packaging
In the cosmetics industry, the packaging containers for creams, lotions, liquids, and other contents made of plastic materials such as acrylic, PET, PCTG, PETG, ABS, PP, PE, etc. are collectively referred to as plastic bottles.
According to the contents inside the container, there are lotion, perfume bottles, cream bottles, fragrance bottles, toner bottles, washing bottles, etc.
Injection bottles: Cream bottles are commonly used in PP, PETG, acrylic, and ABS materials. Cream bottles, caps, stoppers, gaskets, pump heads, and dust caps are mainly injection molded.
For example, due to its poor chemical resistance, an acrylic bottle cannot be filled directly with ointment.
It needs to be lined with an internal barrier.
The filler is not easy to fill to prevent the ointment from getting between the liner and the acrylic bottle.
Packaging requirements are relatively high because it looks particularly obvious after scratching. With strong permeability, it has a particularly thick upper wall.
Blow-molded bottles: molded in two steps, injecting the billet and blow molding the finished product.
Material mainly is PET. They are characterized by a concave and convex bottom of the bottle.
It is brighter in the light. Essence or lotion bottles, toner bottles, washing bottles, and other bottles are usually made by blow molding.
- 2. Surface treatment
In order to effectively display the contents, the bottles are often infused with solid colors, transparent natural colors, and a translucent feel.
Acrylic bottle walls use multi-purpose spray colors that refract light for good effect, and the surfaces of packaging materials such as caps and pump heads are often painted, vacuum plated, anodized aluminum, brushed gold, silver, secondary oxidation, and other processes to reflect the individuality of the product.
Plastic jars
Most of the cosmetics that are generally contained in jars are creams, clays, and other less liquid or non-fluid substances, such as creams, hair masks, masks, etc.
The reason why plastic jars are used instead of plastic bottles is that they are so liquid that it is difficult or impossible to take them by gravity alone, so a plastic jar with a larger caliber and capacity is a good choice.
Plastic jars have many advantages: lightweight, lower cost, reliable protection of products, better mechanical strength, and good shelf effect.
Most metal jars and glass jars have been replaced by it.
And because the price of aluminum and tinplate is now rising, the continued use of metal jars will inevitably make packaging costs increase
Glass jars are fragile. transportation of glass containers is far less convenient than plastic ones.
Besides, the plastic jars are light, which is conducive to long-distance transportation.
Combined with the label, we can make the packaging and product look more perfect.
At present, the plastic tube commonly used in the cosmetic industry mainly includes aluminum-plastic composite tube, all-plastic composite tubes, and multi-layer co-extruded tubes, which can meet the various needs of cosmetic packagings, such as hygiene, barrier properties, etc.
1. Aluminum-plastic composite tube
Aluminum-plastic composite tube is made of aluminum foil and plastic film through a co-extrusion compounding process, and then processed into a tube-like packaging container by a special tube-making machine,
Its typical structure is PE/PE+EAA/AL/PE+EAA/PE
Aluminum-plastic composite tube is mainly used for cosmetic packaging with high requirements of hygiene and barrier, and its barrier layer is generally aluminum foil, and its barrier depends on the pinhole of aluminum foil.
With the continuous improvement of technology, the thickness of the aluminum foil barrier layer in the aluminum composite tube has been reduced from the traditional 40μm to 12μm, or even 9μm, which greatly saves resources.
Aluminum-plastic composite tube has the following advantages
- 1. high barrier
aluminum foil has a light barrier, oxygen barrier, and water barrier properties, on the one hand, it can prevent the intrusion of external substances into the packaging, which can prevent oxidation and deterioration of cosmetics
On the other hand, it can also prevent moisture or fragrance and other components diffuse to the outside world so as to ensure the quality of cosmetics.
- 2. Low cost
To achieve the same barrier performance, the aluminum-plastic composite tubes used less material compared to the all-plastic composite tube and plastic co-extruded tube. This means higher economic performance
2. All-plastic composite tube
All-plastic composite tubes are made of all plastic components.
It can be divided into the all-plastic non-barrier composite tube and an all-plastic barrier composite tube.
All-plastic non-barrier composite tube is generally used for low-grade fast-consuming cosmetics packaging;
All-plastic barrier composite tube due to the existence of side seams is usually used for low-grade cosmetics packaging,
The typical structure of an all-plastic barrier composite hose is PE/PE/EVOH/PE/PE.
The advantages of an all-plastic composite tube are as follows.
- 1. Environmental friendliness.
Compared with an aluminum-plastic composite tube, all-plastic composite tubes use the all-plastic sheet which is economical and easy to recycle, which can reduce the pollution of the environment from packaging waste,
- 2. Color diversification.
According to the characteristics of cosmetic products and different consumer demands, the all-plastic composite tubes can be made in different colors to bring consumers a strong visual enjoyment.
Especially the transparent all-plastic composite tube, the color of the contents can be clearly seen, giving a strong visual impact, and greatly promoting the consumer’s desire.
- 3. Good resilience
Compared with an aluminum-plastic composite tube, the all-plastic composite tube has better resilience
The tube can quickly return to its original form after squeezing.
Always maintaining a beautiful, regular appearance. is crucial for cosmetic packaging.
Plastic Co-Extrusion Tube
Plastic co-extruded tube uses co-extrusion technology to co-extrude different properties and types of raw materials together and forms them in one go.
The plastic co-extrusion tube is divided into single-layer co-extrusion tubes and multi-layer co-extrusion tube
The former is mainly used for the packaging of fast-consuming cosmetics
with high requirements for appearance and low requirements for actual use performance,
while the latter is mainly used for the packaging of high-grade cosmetic hoses.
The main advantages of plastic co-extruded hose are as follows.
- 1. Better appearance
Because there is no side seal, the appearance is better than the composite tube, which is necessary for high-grade cosmetic packaging.
- 2. various shape
various shapes of the extruded tubes can be produced, such as oval, square, etc., so as to meet the needs of different consumers.
Vials
Vials are small, cylindrical containers used to package various items such as cosmetics, pharmaceuticals, and other chemical substances.
Vials typically have a screw-on cap or stopper that creates a seal, preventing the contents from spilling out.
Vials are made from different materials such as glass, plastic, and metal, and come in a variety of sizes.
Vials are often used in scientific and medical applications where it is important to protect the contents from contamination.
- 1、Type I, 33-expansion borosilicate glass
It is the most chemically inert glass available and is usually used in analytical laboratories to obtain high-quality experimental results. Its coefficient of expansion is about 33×10^(-7) ℃, mainly composed of silica and oxygen, but also contains trace amounts of boron and sodium.
- 2、Type I, 51-expansion glass
It is more alkaline than 33-expansion glass and can be used for a variety of laboratory applications. Its expansion coefficient is about 51x 10^(-7) ℃, mainly composed of silicon and oxygen, and also contains traces of boron.
- 3、Deactivated glass (DV)
For analytes with strong polarities, de-activated vials may be a good choice. Glass vials are treated with glass-phase reactive organosilanes to produce a hydrophobic glass surface. De-activated vials can be stored dry indefinitely.
- 4、Polypropylene plastic
Polypropylene (PP) is a non-reactive plastic that can be used where glass is not an appropriate choice. Polypropylene vials can still maintain a good seal when burned with fire, thus minimizing the possibility of exposure to potentially hazardous substances.
The maximum use temperature is 135 °C.
Conclusion
Plastic containers for cosmetic products are becoming more and more popular.
This is because they offer a number of benefits to both the manufacturer and the consumer.
For manufacturers, plastic containers can be molded into any shape, which gives them a lot of flexibility in terms of design.
They are also cheaper than glass or metal containers, making them an attractive option for companies on a budget.
For consumers, plastic containers are often seen as being more sanitary than other types of packaging.
They are also lighter and easier to transport, which makes them ideal for people who lead active lifestyles.
If you’re looking for high-quality plastic containers for your cosmetic products, contact Primepac today.
We can provide you with everything from small sample jars to large storage tanks
Plastic Bottle vs Glass Bottle for Cosmetic Packaging
Introduction
The main container for cosmetics are no more than these three categories “glass bottles, plastic bottles, and tubes“, they all play a different and important role in cosmetics packaging.
Among them: glass bottles account for less than 8%, and the other 90% of the market share is plastic bottles, tubes, etc.
However, there is a special phenomenon in the cosmetic industry, that is, “high-end cosmetic product prefers glass bottle packaging”
Why do high-end cosmetics prefer glass bottles? What are the reasons behind it?
And why the plastic bottle and tubes can account for a big part of the cosmetic packaging market？ what’s the advantage of plastic containers?
Just reading through this blog, you will get the answers.
This blog will include the following content:
Plastic bottles Vs Glass bottle for cosmetic packaging
Reasons for preferring glass bottle packaging
How to choose a cosmetic glass bottle manufacturer
Development of Plastic bottles for cosmetic
Plastic bottles or Glass bottle for cosmetic packaging
In fact, glass bottles or plastic bottle for cosmetics, these packaging materials are not absolutely good and bad.
different companies, different brands, and different products, according to their own brand and product positioning, cost, profit target needs, choose to use different “appropriate” packaging materials.
let’s analyze the advantages and disadvantages of glass bottles, and plastic bottles, and the differences between the two, so that may better help you make a choice.
Plastic bottle advantages and disadvantages
Pros
- Plastic bottles are less dense than glass products, light, adjustable transparency, not easy to break, convenient for storage and transportation, and easy for consumers to carry and use.
- Plastic bottles have better corrosion resistance, acid and alkali resistance, impact resistance, and high mechanical strength and are easy to shape and lower production losses.
- Plastic products are easy to color, can be adjusted according to the needs of color, easier to achieve the packaging design needs.
Compared to glass bottles, the cost of plastic bottles will be relatively low.
Cons
- Plastic material is easy to produce chemical reactions with cosmetic content in the bottle, which can easily cause cosmetics to deteriorate.
- Plastic bottles are easy to carry static electricity, and the surface is easily contaminated.
- plastic packaging containers are not environmentally friendly, discarded bottles will cause environmental pollution.
- plastic containers look relatively cheap and are not suitable for a high-end product
Advantages and disadvantages of glass bottle
Advantages
- The glass bottle is stable non-toxic and not easy to produce a chemical reaction with skin care products. good barrier prevent the cosmetics from deteriorating
- The glass bottle has a higher transparency, the contents are clearly visible,
- Strong rigidity enables the glass bottle not easy to deform, in addition to the heavier weight, glass bottles provide the consumers with a better hand feeling
- glass bottle temperature tolerance is good, can be sterilized at high temperatures, it can also be stored at low temperatures;
A glass bottle can make more thorough and convenient disinfection than a plastic bottle - glass bottles can be recycled and reused, with no pollution to the environment.
Disadvantages
-
- The glass bottle is brittle, easy to break, and not easy to store and transport.
- The weight of glass bottles is large, and the transportation cost is high, especially for e-commerce express.
- Energy consumption in Glass bottle processing is large, which causes stronger pollution to the environment if a glass bottle can’t be recycled many times.
- Compared with plastic bottles, the printing performance of glass bottles is poor.
- Compared with plastic bottles, glass bottles have a high cost in mold creation high so they need a larger minimum order.
Reasons for preferring glass bottle packaging
Protect the product
To improve the basic function of protecting the contents inside the packaging, the pursuit of high functionality, multi-function, and quality assurance.
Especially now in the era of “efficacy skin care” Among high-end cosmetics, preference for glass bottle packaging will be common.
The above analysis already lets us knows that the glass bottle has the features like stability, good barrier, heat resistance, light resistance, and solvent resistance.
It is not easy to produce chemical reactions with skin care products,
So from the “safety, and stability”, glass bottles are the most reassuring material!
The use of glass bottles for cosmetic products is more conducive to the preservation of care products with antioxidants, anti-aging, and whitening effects, as these ingredients are highly active and easily affected by light.
In addition, glass bottles have a high barrier to gas, but also make glass bottles become the preferred packaging material for perfumes and other volatile, easily dissipated fragrance products.
Therefore, the perfume packaging in the market is basically a glass bottle material.
Reason2: Maximize the attraction of customers and the performance of the brand
General cosmetics are mostly liquid, milky liquid, or cream, such products do not have a distinctive appearance. It must be designed through a beautiful and unique glass bottle to express its own characteristics.
Most of the cosmetic brands in the market are now using translucent or fully transparent glass bottles to highlight the composition and color of the liquid.
From the perspective of the consumer, the first thing is to attract the consumer’s attention (catch the consumer’s eye), and then trigger the consumer’s desire to buy. Transparent and pure, noble and elegant, is the charm of the glass bottle.
Therefore, the design and adoption of fashionable, eye-catching, energetic, and interesting external glass bottles are one of the means for cosmetic manufacturers to beat their competitors down.
Therefore, the glass bottle as a product “coat” should not only have the function of holding and protecting the product but also must have the role of attracting customers and pushing them to make decisions.
Reason 3: Maximize the taste and value of cosmetics
In the market, various skin care ideas are emerging, and various glass bottles are competing with each other, making people dazzled.
Many products not only tell people how efficient their product is but also sell fashion and culture.
The fashion and culture of cosmetics are usually what we call taste.
How to reflect the taste of cosmetics, in addition to product advertising and product counter display and other aspects, the glass bottle is an important link, an important carrier.
A decent glass bottle can not only directly stimulate the senses of consumers, but also can reflect the taste of the product
In addition, the heaviness of the glass bottle can make consumers trust and improve the grade of cosmetics, which is impossible to do with plastic packaging.
Cosmetics are “selling dreams, selling fashion, selling hope”, the psychological value of cosmetics play a big role, such as the same bottle of 5g cream, the key to the skin, and some well-known brand like Guerlain, Aquamarine, Leporene, and other can sell them in the price high as thousands of dollars, while other little brands are generally only a few hundred tens of dollars or even lower.
Reason 4: Glass bottles can be recycled and reused, which minimizes the pollution of the environment
Because of the plastic restriction， packaging which is green, eco-friendly, and reusable has become the first choice of enterprises. Cosmetic packaging is no exception
Data show that the discarded plastic bottles from Coca-Cola, Pepsi, and Nestle have become the world’s top three largest plastic polluters.
Forced by the relevant laws and external public opinion pressure, they have implemented plastic bottle recycling, the implementation of renewable plastic bottles, and other measures.
but there is still a long distance from totally using biodegradable plastic.
Therefore, glass bottles can be recycled and reused without pollution to the environment, which should also be one of the important reasons why high-end cosmetics prefer glass bottle packaging.
Among them, the recycling of glass bottles attracts consumers to join the environmental protection activities.
On the one hand, they are taking on their own responsibility to directly face the challenges of environmental protection and social responsibility;
on the other hand, they are actively communicating with consumers through these environmental protection activities, which greatly enhances the brand reputation of the company.
How to choose a cosmetic glass bottle manufacturer
As analyzed above, “maintaining and improving the basic function of protecting the contents, maximizing customer attraction and brand performance, maximizing the taste and value of cosmetics, recycling and reuse of glass bottles, and no pollution to the environment” are the “four main reasons” why high-end cosmetic brand prefer to choose glass bottles.
So, for the above “four” reasons, how to choose an “excellent” glass bottle manufacturer becomes the key for cosmetic brands.
When choosing a cosmetic glass bottle manufacturer, is a test for the brand – because it involves quality, quality, price, efficiency, market competitiveness, corporate profit, and many other aspects.
1、Design and development ability, innovative technology.
The appearance and style of a glass bottle, quality, reflect the design and development capabilities, and innovative technology of glass bottle manufacturers.
Therefore, this is the first element in the selection of enterprises.
Especially when you need to make a private mold. Many factors should be considered, such as design, material selection, cycle time, cost, process details, effects, etc.
2, Glass bottle price and cost performance
Glass bottle price and cost performance are the powerful weapons that can make the brand stand out in homogenization
Generally speaking, “inexpensive” glass bottles can make the company have a reasonable profit margin and higher competition.
3, Production scale and production efficiency
Glass bottle manufacturer’s production qualifications, the number of production lines, production equipment, production quality, and production efficiency, directly determine the product supply quantity and speed and indirectly determines the performance of corporate brand marketing.
Before making a decision, We have to go through the manufacturer from hand to toe.
In this way, it can effectively eliminate or reduce the number of products of substandard quality, delayed delivery or delivery shortage, and other conditions.
Development of Plastic bottle for cosmetic
With the development of technology, new plastic material has been applied in the production of plastic containers for cosmetics.
Polylactic acid, also known as poly(propylene glycol), belongs to the polyester family.
PLA is a polymer obtained by polymerizing lactic acid as the main raw material, which is well-sourced and renewable.
The production process of PLA is pollution-free, and the product is biodegradable and recyclable in nature, making it an ideal green polymer material.
Polylactic acid (PLA) is a new type of biodegradable material made from renewable plant resources (e.g. corn) by fermentation process to make lactic acid, which is then converted to PLA by polymer synthesis.
Advantages of polylactic acid (PLA).
Environmental Friendly
1. PLA has excellent biodegradability and can be completely degraded by microorganisms in the soil within one year after disposal, generating carbon dioxide and water, without pollution to the environment. “From nature, back to nature”! That’s what Pla can achieve.
The world’s carbon dioxide emissions according to news reports in 2030 the global temperature will rise to 60 ℃, the treatment of ordinary plastic is still burning cremation, resulting in a large number of greenhouse gases into the air, while PLA is buried in the soil to degrade, the carbon dioxide generated directly into the soil organic matter or absorbed by plants, will not be discharged into the air, will not cause the greenhouse effect.
2、PLA is suitable for various processing methods
such as blow molding, injection molding, etc. It is easy to process and very widely used. It can be used to process various food containers, packaged food, fast food lunch boxes, non-woven fabrics, and industrial and civil cloths from industrial to civil.
In turn, it can be processed into agricultural fabrics, health care fabrics, wipes, sanitary products, outdoor UV protection fabrics, tent fabrics, floor mats, etc.
The market prospect is very promising. It can be seen that its mechanical properties and physical properties are good.
3. Wide application
The basic physical properties of polylactic acid (PLA) are similar to those of petrochemical synthetic plastics, which means that they can be used in a wide range of applications.
PLA also has good gloss and transparency, comparable to films made from polystyrene, those other biodegradable products cannot provide.
4. Good compatibility and degradability
PLA is also used in a wide range of pharmaceutical applications, such as disposable infusion sets, no-disassembly surgical sutures, and low-molecular PLA as a slow-release packaging agent for drugs.
5. Safety
polylactic acid (PLA) film has good permeability, oxygen permeability, and permeability to dioxide carbon, it also has the property of isolating odor.
Viruses and molds are easily attached to the surface of biodegradable plastics, so there are safety and health concerns, however, PLA is the only biodegradable plastic with excellent anti-bacterial and anti-mold properties.
Conclusion
So there you have it!
The pros and cons of glass and plastic cosmetic bottles. Hopefully, this article has helped you make a more informed decision about which type of bottle will be best for your product.
If you’re still not sure, or if you need help finding a quality glass bottle manufacturer, don’t hesitate to get in touch with us.
We would be happy to assist you in choosing the perfect packaging for your cosmetics line. Thanks for reading!
An Useful Guide to Box for Cosmetic Packaging
Introduction
It is no secret that cosmetic packaging is important to the success of a product.
After all, it is one of the most important factors that will ultimately determine how well the product sells.
This is why many cosmetic companies invest heavily in their packaging, making sure that it is both eye-catching and able to properly showcase the product.
Of course, there is more to cosmetic packaging than just aesthetics.
The packaging must also be functional, ensuring that the product is protected from damage and remains fresh for as long as possible.
Box for cosmetic packaging is the first thing that you should take care about because it can attract customers from all the competitors on the shelf at the first glance. Besides, a high-quality box for cosmetic packaging can protect your products inside well.
In other words, cosmetic packaging must strike the perfect balance between form and function in order to be successful.
So, if you are planning to launch a new cosmetic product, make sure to give its packaging the attention it deserves. Otherwise, you may find that your product does not reach its full potential in the market.
This blog will include the following content:
1. Cosmetic packaging is very important to the success of a product
2. Different types of cosmetic packaging
3. box packaging design
The importance of cosmetic packaging
1. Attract buyers’ eyes
A good cosmetic packaging design can better attract consumers and thus increase the sales of the brand.
We can see in many shopping malls that the cosmetic packaging of any brand is very beautiful and stylish, even if it is the same brand and different series of cosmetics will have a unique design.
One of the roles of cosmetics is to allow users to change their appearance and thus improve their self-confidence, and a well-designed package can make your product more trustworthy.
Once people have consumed all the products, the packaging can be used as a small artifact to keep at home. The packaging will be a lasting advertisement.
2、Reflect the brand quality
The packaging design of cosmetic products can reflect the level of the cosmetic brand.
The packaging design shows that the manufacturer is very attentive to any aspect of cosmetics, even the packaging has taken a lot of effort. The quality of the product inside is certainly guaranteed.
3. Act as a good advertisement
A good cosmetic packaging design should be able to attract the attention of consumers and make them interested in the product, as cosmetics directly affect their appearance.
Therefore, the packaging design of cosmetics should never be too cheap and should not be made of very cheap materials.
Nowadays, consumers are paying more and more attention to the packaging of cosmetics, and a successful cosmetic packaging design is very attractive to the majority of female consumers.
4. Brand perception and product differentiation
If you want your brand to be different from other brands, choose a unique and innovative design for the packaging.
Wholesale cosmetic packaging with its own color scheme and special designs can prove useful in the marketplace.
These factors can make your brand stand out from the rest of the products on the shelf.
Customers will find it attractive when they can easily find the desired product.
Therefore, in order to win the hearts and minds of your customers, you must carefully design the packaging of your cosmetics.
5. Provide the necessary information about the packaging
Cosmetics are applied to the skin, which is why there are different types of cosmetics for different types of skin. It is important to find the right cosmetics for your skin type.
Custom cosmetic boxes solve your problem; these boxes help you find the products you need. Customers will be happy with your brand if the information is clearly printed on your product packaging.
Different types of materials can be used for cosmetic packaging
Cosmetic box packaging materials are divided into the main container and auxiliary materials. The main container usually has plastic bottles, glass bottles, tubes, vacuum bottles, etc. Auxiliary materials are usually: cosmetic packaging box, inner tray,
Plastic bottles
1. Plastic bottles are generally made of PP, PE, ABS, ABS, acrylic, PET, etc.
2. PET material is environmentally friendly, lightweight, unbreakable, and chemically resistant. Transparent. Products made of this material can be made into pearlescent, colorful, magnetic white.
Widely used in the installation of jelly water. Bottle mouth is generally standard 16 #, 18 #, 22 #, and 24 # caliber, and can be used with the pump head.
3. Acrylic material is mostly used for injection molding bottles, chemical resistance is poor, generally can not be directly filled with products, and need to be equipped with a liner compartment.
It should not be completely filled to prevent the cream from entering the middle of the dinner and bottle to avoid cracking.
The requirements for transportation are very high.
4. AS, ABS.
AS has better transparency and toughness than ABS.
5. Australia mold development cost: blow mold $200-600, injection mold $1000-3000 ranging
Stainless steel material molds will be more expensive than alloy material molds, but durable.
How many molds do you need and how many times do the molds come out at a time depends on the production volume,
6. The initial order quantity is usually 3000-10000 pieces, and the color can be customized.
Most people will choose the original color and magnetic white, or add a pearl powder effect, although the bottle and the cap will be the same color, the color of the final product will be different depending on the material used for the bottle and the cap.
Glass bottle
1, Glass bottles for cosmetics are mainly divided into skin care products (creams, lotions), perfumes, essential oils, and nail polish, most of them are in a small capacity, which is less than 200ml.
2, glass bottles are divided into wide-mouth bottles, narrow-mouth bottles, and solid creams are generally used in wide-mouth bottles, it is appropriate to match the electrochemical aluminum cap or plastic lid, the cap can be used for color spray oil and other effects;
An emulsion or aqueous creams are generally used in narrow-mouth bottles, it is appropriate to match with the pump head. We need to pay attention to prevent the spring and ball rust, now most of the pump heads will use glass beads,
3, glass bottles are more consistent in the selection of materials, have more shapes, processing technology is rich, and the cap is diversified,
common bottle shapes are cylindrical, oval, flat, prismatic, conical, etc.,
manufacturers often develop a series of bottle shapes.
4. In Glass bottles such as those made by hand-made mold, there will be a little deviation in the capacity. the product should be tested, and make the correct capacity label
5. Glass bottles of uneven thickness will easily lead to damage, or easy to be squeezed to break by the contents in the cold conditions,
It should be filling at a reasonable capacity,
In the transportation, Single separation should be applied to the glass bottle for protection.
6. Commonly used glass bottles are usually available in stock, such as refined oil bottles, and plain clear, or frosted bottles.
Glass bottle production cycle is long, as soon as 20 days, some delivery period is 45 days, the general order quantity is 5,000 to 10,000, the smaller the bottle type to do more, cycle and mom will be affected by peak season, off-season.
7. bottle cap process can be electrolyzed aluminum lettering, bronzing edge, etching lines, and dumb light color, to match the gasket and inner cover, it is best to use the pressure-sensitive piece to strengthen the sealing effect.
8. Refined oil bottles are usually used in brown or colored and colored frosted, which enables the bottle to avoid light.
The cover has a safety ring, which can be matched with an inner plug or dropper, perfume bottles are generally matched with a delicate spray pump head or plastic cover.
Tube
1, Tube can be divided into single, double, or five layers
Their pressure, permeability, and sense of touch are different
five layers of the tube include an outer layer, an inner layer, two adhesive layers, and another barrier layer.
Features: with excellent gas barrier performance, it can effectively prevent the infiltration of oxygen and odor gas. Besides, it can also prevent the fragrance of the content and the exudation of active ingredients.
2, the double-layer tube is more commonly used.
the middle and low-end products will use the single-layer tube.
the caliber of the hose is various from 13# – to 60#
for the beauty and harmony, 60ml below product commonly use the caliber under 35# product volume like100ml, 150ml usually use the caliber from 35# – 45# caliber, capacity more than 150ml will use the caliber of 45#
3, the shape of the tube includes round, oval, flat, and super flat.
As the latest kinds of tubes, flat tubes, exceed flat-tube are more complex than any other tubes in the production process, so the price is correspondingly more expensive.
4. tube cover also have various shapes, such as flat caps, round caps, high caps, lift caps, super flat caps, double caps, spherical caps, lipstick caps, and plastic caps
Cap can also be processed in a variety of processes, bronzing edge, silver edge, colored caps, transparent, oil spraying, electroplating, etc., tip caps and lipstick caps are usually equipped with inner plugs.
5, some products need to fill after sealing, sealing is divided into straight-line sealing, twill sealing, umbrella sealing, star sealing, and special-shaped sealing, During the sealing process, the manufacturers can print out the required date code
6, Tube production cycle is generally 15 days to 20 days (from the confirmation of the sample tube)
Order quantity per product from 5 thousand to 10 thousand, large manufacturers usually take 10 thousand as the minimum order quantity, few small manufacturers will accept 3 thousand per product if there are many varieties in one order.
Few customers will make a totally brand new mold by themselves,
Most of them are public models (a few featured LIDS are private models). There is a ±10% deviation between the contracted quantity and the actual supply quantity in this industry.
Box
A box for cosmetic packaging is a type of container that is specifically designed to hold and protect cosmetics.
Cosmetic boxes come in a variety of sizes, shapes, and materials, and can be custom-made to fit the needs of any business.
Cosmetic boxes are an important part of the cosmetic packaging process because they help to keep products safe from damage during shipping and storage.
They also provide a way to display products in a retail setting. Boxes for cosmetic packaging can be made from a variety of materials, including cardboard, plastic, metal, or wood.
Cardboard is the most common material used for cosmetic boxes because it is lightweight and easy to work with.
Cardboard boxes can be printed with colorful designs and logos and can be die-cut to any shape.
Plastic cosmetic boxes are also popular because they are durable and offer a clear window for product visibility. Metal and wood boxes are less common, but can provide a more luxurious look for high-end cosmetics.
When selecting a box for cosmetic packaging, it is important to consider the type of product that will be packaged inside.
Boxes for liquid cosmetics, such as foundations and perfumes, need to be leak-proof and have tight-fitting lids.
Boxes for powders, eyeshadows, and blushes should have compartments or trays to keep products from shifting during shipping.
And boxes for lipsticks and other small items need to have individual compartments or slots to keep products organized and easy to find.
Cosmetic boxes can be purchased from a variety of sources, including packaging suppliers, printing companies, and online retailers. They can also be custom-made to specific size and shape requirements.
When selecting a box for cosmetic packaging, it is important to compare prices and turnaround times from multiple vendors to ensure the best possible price and delivery time.
Cosmetic Box Design
Cosmetic product packaging, like any other commodity, is required to achieve the final sale by virtue of packaging and is a commodity that relies heavily on the packaging.
This is not only because the characteristics of cosmetic ingredients dictate the need for reasonable packaging that protects the safety and stability of the product, but also because cosmetics themselves are a special commodity that carries people’s desire to beautify themselves.
This is not only because cosmetics in order to achieve successful design results, we also need a systematic and structured design for cosmetic box packaging.
Brand positioning expression
Brand positioning means establishing one’s market position or consumers’ psychological position in response to the target market demand, in such doing, the brand can determine a distinctive proposition for the brand, which should have great appeal to the target consumers and can establish a unique market position.
In the process of establishing this position, there needs to be a carrier that speaks for the brand, and packaging design, as the image representative of the brand, can make consumers identify with the brand’s value concept and product quality through visual channels.
After the positioning of the brand is clear, packaging design can be targeted and can serve the brand more effectively as a meaningful design.
Packaging design itself is a brand and culture-oriented discipline, which requires designers to carry out packaging design, not just to pursue the momentary benefits brought my creativity and fashion, but to make packaging design transform into an important way to establish brand connotation and create a lasting brand value through an accurate grasp of brand positioning.
The rules of series packaging
Cosmetics variety is unprecedented, consumers have a wider and wider choice.
As a company, it is necessary to classify and design product packaging through the efficacy and composition of the product to facilitate consumers’ identification and purchase of cosmetics.
The main purpose of product packaging classification design is to make a regular design by changing the printing color elements of the box packaging. Usually, the following combinations can be used for the packaging design of a series of products.
- The same container shape, different color printing offset box packaging color. This design can be implemented for cosmetic products with similar efficacy but different usage times.For example, the same series of morning cream and night cream, at this time more than the use of two-color printing offset box packaging color difference to distinguish the concept of time.
- The same container shape and container color. The same design style of box packaging, but the plastic box printing on one or several design elements to change the implementation of such design solutions are usually used for a series of cosmetics with the same function but different ingredients.For example, cosmetics that belong to the same fruit series use the same design style of box packaging because they all use fruit formulas, but the fruit formulas are divided into the pomegranate, lemon, tomato, and other formulas, so the plastic box packaging can be printed with the corresponding fruit pattern to distinguish them.
- The complementary shape of the container. The implementation of such design solutions are mostly products with matching functions.For example the same series of shampoo and conditioner, in order to reflect the unity of the two and imply that consumers should use them as a set to increase sales, usually the box packaging of the two will be designed as a whole, together with combined into a new overall shape.
Pictures
In short, adopting a corresponding design approach based on the different ways of classifying a series of cosmetics to provide consumers with a more effective, intuitive, and convenient way to guide their consumption will benefit both companies and consumers.
It should be noted that most cosmetic products packaged in boxes usually have different functional requirements for the front and the back.
The front is usually a reflection of the product’s logo image and design sense, showing the product’s own personality and style to interest consumers at first glance, while the back is usually just a large amount of explanatory text in a simpler form, as long as it is consistent in style with the front design pattern.
Conclusion
So, what’s the verdict? Is cosmetic packaging important to your success as a business?
The answer is undoubted yes. It’s not just about the product itself – the packaging also needs to be aesthetically pleasing and eye-catching if you want consumers to take notice.
And with so many products on the market these days, it takes more than a good product to make it stand out.
Different types of cosmetic packaging can help set your brand apart from the competition, so don’t neglect this aspect of your business.
If you’re looking for some advice on box packaging design or any other type of cosmetic packaging, feel free to contact us for more information. We’d be happy to help!
Everything You Want to know about Eco-Friendly Bag Packaging
Introduction
Since 6.1 2022， NSW Australia has banned the use of single-service plastic packaging. Actually, what happens in Australia NSW is not that hard to expect.
In recent years, the trend of eco-friendly packaging has become increasingly strong because of global warming.
A city like Seattle even ban the use of plastic straws and utensils in restaurants in June 2018.
There is no doubt that we will see similar laws targeting plastic packaging will sprout around the world.
Under such conditions, what packaging can we choose to replace the plastic packaging? We can not deny that plastic bags make a great convenience to your daily life. They are affordable and lightweight, which makes them proper in many circumstances.
Can we find alternatives to plastic packaging? The answer is yes.
In many areas, people already found the new packaging.
Through this blog, you will know the most popular kinds of Eco-Friendly Bag Packaging which serve as alternatives to plastic packaging.
Do not miss it!
The blog will include the following content
Plastic Pollution Around the World
Eco-friendly Bag packaging
PLA Bag
Non-woven Bag
Calico Bag
Plastic Pollution Around the World
The world produces about 300 million tons of plastic waste each year, of which more than 8 million tons enter the ocean, equivalent to dumping a garbage truck full of plastic into the ocean every minute.
In addition, the global annual use of plastic bags is about 1 trillion, and plastic bottles are about 200 billion.
Difficult to degrade plastic bags, and plastic bottles will exist in nature for hundreds of years.
Since 2000, the global consumption of plastic products has been equivalent to the sum of all years consumed before 2000, one-third of which ended up dumped in the natural environment.
In turn, plastic waste enters the human body through water sources.
A previous survey found that the global per capita intake of 1,796 plastic particles through drinking water, according to the weight of these plastic particles is about 5 grams, equivalent to the plastic used in a credit card, a year calculated about 250 grams, that is, 50 credit cards.
If this continues, sooner or later, the earth will not only be covered by plastic waste, but clean drinking water will also be less and less.
Therefore, many countries have taken action, some completely ban plastic bags, some are in the active research and development of alternatives, and some set up a long-term “plastic ban” goal.
Eco-friendly Bag packaging
PLA Bag
Packaging bags can be divided into biodegradable bags and non-biodegradable bags according to their degree of environmental protection.
Degradation can be divided into “degradable” and “full degradation”.
General biodegradable bags refers to the production process to add a certain amount of additives, such as starch, modified starch or other cellulose, photosensitizers, biodegradable agents, etc., so that their stability decreases, and then easier to degrade in the natural environment of plastic packaging bags.
Fully degradable bags are plastic products that are all degraded into water and carbon dioxide.
The main raw material of this fully degradable material is processed from corn, cassava, etc. into lactic acid, also known as PLA.
PLA material
PLA (polylactic acid) is a new type of degradable material that can be prepared by extracting starch from renewable plants, then making lactic acid through biological fermentation, and finally through chemical synthesis
PLA has excellent degradability and can be completely degraded by microorganisms in the end.
Products made from PLA can be completely degraded to CO2 and water after use, which is also non-toxic and non-irritating, That’s why
It is a widely recognized environmentally friendly material.
PLA has similar mechanical properties to polypropylene, while its gloss, clarity, and processability are similar to polystyrene, and its processing temperature is lower than that of polyolefin.
It can be processed into various packaging materials, fibers, and nonwovens through injection molding, extrusion, blistering, blow molding, spinning, and other general plastic processing methods, and is widely used in industrial, agricultural, medical, and civil fields.
The Pro and Con of PLA material
- Advantages
Biodegradable materials have their advantages in terms of performance, practicality, degradability, and safety.
In terms of performance, biodegradable plastics can reach or exceed the performance of traditional plastics in some specific fields;
In terms of practicality, biodegradable plastics have application performance and health performance similar to similar traditional plastics;
in terms of degradability, biodegradable plastics can complete degradation in the natural environment (specific microorganisms, temperature, humidity) relatively quickly after use and become fragments or non-toxic gases that can be easily used by the environment, reducing the impact on In terms of safety
The substances produced or left by the degradation process of degradable plastics are harmless to the environment and will not affect the survival of human beings and other organisms.
- Disadvantages
The biggest obstacle to replacing traditional plastics is the high production cost compared with similar traditional plastics or recycled plastics.
Therefore, biodegradable plastics have more substitution advantages in application areas such as packaging and agricultural films, which are short-lived, difficult to recycle and separate, and have low-performance requirements and high impurity content requirements.
Paper Bag
A Paper bag is a container made of paper, usually with an opening at the top for inserting objects.
Paper bags are commonly used for shopping, as they are inexpensive and disposable. Paper bags can also be recycled or reused.
Paper bags are made from a variety of paper types, including:
– Kraft paper: A type of paper made from wood pulp. Kraft paper is strong and durable, making it ideal for shopping bags.
– Recycled paper: Paper that has been used before and then recycled. Recycled paper is often used to make shopping bags.
– Laminated paper: Paper that has been coated with a thin layer of plastic. Laminated paper is more resistant to tearing and moisture than uncoated paper.
Paper bags come in a variety of sizes, depending on their intended use. Shopping bags typically range from small (10 x 15 cm) to large (60 x 80 cm). Gift bags and packaging bags can be even larger.
Paper bags can be decorated in a variety of ways, including:
– Printing: Paper bags can be printed with designs, logos, or text.
– Embossing: A design can be embossed onto the paper bag using a special plate.
– Debossing: A design can be debossed into the paper bag using a special plate.
– Foil stamping: A design can be stamped onto the paper bag using foil.
Paper bags can be made from recycled paper and are often recyclable themselves.
However, some types of paper bags, such as laminated paper bags, are not recyclable.
FSC Certification
As global forest problems became more and more serious: forest areas were decreasing, forest degradation was severe, and the area and quality of forest plants were declining,
some purchasers in Europe and the United States actively responded to environmental problems by proving that trees were legally sourced wood products, and finally the FSC Forest Certification was born to monitor the origin of wood products to ensure legality.
FSC（ Forest Certification）’s mission is to promote environmentally friendly, socially beneficial, and economically viable forests worldwide through the development of recognized principles and standards for forest management.
FSC was founded in 1993 and its international center is now located in Bonn, Germany.
Non-woven Bag
Non-woven bags are a type of reusable bag made from polypropylene.
They are recyclable, durable, and lightweight, making them a great alternative to paper or plastic bags.
Non-woven bags can be used for shopping, storing items, or packing lunch. When choosing a nonwoven bag, look for one that is sturdy and has a reinforced bottom.
Avoid bags that have been treated with chemicals or dyes, as these can leach into food or clothing.
Non-woven bags are a great way to reduce your reliance on paper or plastic bags.
They are also an eco-friendly option that can help reduce waste and litter. When using a non-woven bag, be sure to wash it regularly to keep it clean and sanitary.
Avoid using it for raw meat or produce. Non-woven bags can last for years with proper care, making them a smart investment for the environment and your wallet.
We wrote a blog about the benefits of Non-woven bags, if you want to know more about the non-woven bags, read this blog:
https://primepac.com.hk/benefits-of-non-woven-bag/
Calico Bag
Calico bags are reusable bags that are made from a natural fiber called calico.
Calico is a type of cotton that is often used for making quilts and other types of fabric crafts.
The bags are usually brightly colored and have a tight weave, which makes them ideal for carrying groceries or other items.
The term “calico bag” can also refer to a type of shopping bag that is made from recycled materials.
These bags are often found in stores that sell eco-friendly or sustainable products. They are also sometimes given away for free at events that promote green living.
Calico bags are a great way to reduce your reliance on disposable plastic bags. They can be used over and over again, which helps to save money and reduce waste.
Read this blog to get more information about Calico bags
https://primepac.com.hk/calico-bag/
Why choose Primepac
At PrimePac, we bring together design experts and brand innovators to create fresh ideas, customized packages, and fully efficient processes.
We design creative packaging solutions that cater to a diverse global audience with the in-house knowledge and network of experienced professionals to meet the demands of every type of client.
From our dedicated sales team and warehouse staff in Australia to the experts at our production facilities in China, all of our employees are guided by four core values at the heart of our business: integrity, innovation, passion, and engagement.
Conclusion
So, what can you do to help? It might seem like a daunting task, but every small step counts.
If we all make an effort to reduce our reliance on disposable bags, we can start making a real difference in the amount of plastic pollution that ends up in our waterways and oceans.
And if you’re looking for some eco-friendly bag packaging options for your business, don’t hesitate to contact us.
We have a wide range of environmentally friendly packaging solutions that will suit your needs – and help keep our planet healthy and beautiful.
The Top 15 Cosmetic Packaging Suppliers In 2022
Introduction
The cosmetic industry is booming and especially the need for recyclable quality cosmetic packaging has been increasing.
If you are looking to source high-quality packaging supplies for your cosmetics business, look no further than the top 15 Cosmetic Packaging Suppliers listed below.
These companies are at the forefront of the cosmetic packaging industry, and they offer premium products and services that will help your business thrive.
So what are you waiting for? Check out these top 15 suppliers and get started on finding the perfect packaging for your next beauty innovation!
Weltrade Packaging
Weltrade Packaging Solutions is a company that provides innovative, high-quality plastic packaging to cosmetic brands and product manufacturers.
We are committed to delivering the best solution for our customers by going above any expectations they might have with their mission statement being “We’re honest,” which means telling it like you get it done without beating around the bush or sugar-coating anything;
Transparency also plays an important role when dealing directly with how much time/money will be needed before getting started because this allows both parties to know where each other stands from start till finish while having accountability towards one another at all times through regular checkups so there can never again.
tel: +61 7 5597 0102
address: Unit 1/8 Production Avenue, Molendinar Qld, 4214
Click here to contact them
My Skincare Manufacturer
My Skincare Manufacturer Pty Ltd is a company that specializes in manufacturing high-quality skincare packaging for both large brands and start-ups.
They have been operating since 2009, providing services to many famous companies all over the world including Kiehl’s Australia division where they are heavily invested in maintaining strict quality standards while remaining pure natural without any harmful chemicals or preservatives which make their products very effective at helping you take care of your skin correctly no matter what type it may be!
Address: 25 Craftsman Close, Beresfield, NSW, 2322 Australia
(by appointment only)
Email: info@myskincaremanufacturer.com.au
tel : +61 2 4013 6032
Click here to contact them
CCS Packaging
CCS Packaging is an Australian-owned company that provides packaging and print services to industries such as Media, Consumer, and Personal Care for over 30 years.
The business has recently obtained HACCP certification which means they are committed not only to their work but also to customers’ needs by providing top tier service with excellent quality products at competitive prices on every project undertaken
We’re FSC® certified! And we have also just gained a new qualification -HACCP(food safety management system).
This means you can trust us when it comes down to getting your food graded packages checked or transported safely across borders
Tel : + 61 2 9748 8333
Fax : + 61 2 9748 4966
Click here to contact them
Star Stuff Group
Our expertise in the packaging industry is unparalleled, with over 30 years of experience to back it up.
From pen technology and innovation all way through service delivery for our customers – you can rest assured that no detail goes overlooked when delivering quality products on time!
We focus on service innovation with an emphasis primarily placed on small-medium sized companies from Australia or New Zealand who need help delivering their products across borders in other countries such as South Africa USA UK et
Phone: 1300 885 044 or (07) 3488 8100
Fax: (07) 3821 4874
Email: sales@ssgp.com.au or fill out the contact form
Unit 1 / 14 Natasha Street, Capalaba QLD Australia 4157
Click here to contact them
HCP
HCP’s customer-centric approach to cosmetic packaging design and manufacture has made them a global leader in the industry.
They offer tubes for all types of color cosmetics including nail polish bottles, as well as skincare products such as eyeshadow palette cases or lip gloss displays that meet international safety standards set by regulators across various markets they serve with high-quality product offerings always exceeding expectations
Add: HCP Packaging USA, Inc. 430 Mountain Avenue, Suite 402
New Providence, NJ 07974, USA
Tel : +1 908 643 7720
Email: sales-northamerica@hcpackaging.com
Click here to contact them
Certina Packaging
Whether you’re looking for a premium product box or something that’s more industrial, Certina has the solution to fit your needs.
With our vast array of decoration technologies, we can create exactly what you need! From silk screening printing metalizing lacquering hot stamping etc.,
There is no limit on how unique and special these boxes will be made to last as long as possible while also being ecofriendly too!.
Tel: +33 4 74 73 16 16
Click here to contact them
Faca Packaging
Faca Packaging, a world leader in the design and production of high-end cosmetic packaging for over 50 years.
They use their experience to create exclusive brands with innovative products that are sold worldwide through dealerships or online retailers such as Amazon Prime
Face’s success can be attributed largely due to the company’s continued investments into R&D; they have 300 active patents waiting on patent lawsuits from other companies which means Faca will likely continue seeing growth even when others may struggle because innovation matters most!
With an all-European factory 100% located within clean rooms where standards like ISO 9001:2015 strictly apply, this gives clients peace in knowing what quality standards must meet if there were any concerns about product delivery
Email：: packagingfaca@facasa.com
Address: Ctra. del Mig, 1-13, 08940 Cornellá de Llobregat, Barcelona
Phone: :+34 93 377 98 12
Fax: +34 93 377 32 11
Click here to contact them
Quadpack
Quadpack is a global leader in cosmetic packaging manufacturing with production facilities around the world, including Europe and North America as well as the Asia Pacific.
The company’s founders have over 35 years of combined experience developing innovative products for some of today’s best-known brands like L’Oréal Paris or Estée Lauder cosmetics – which means they know how important it can be to produce safely without compromising quality!
Address: 2840 Commodore Dr.Suite 120, Carrollton, TX 75007
Tel: 1 (877) 239-2831
Click here to contact them
Quadpack
Quadpack is a global leader in cosmetic packaging manufacturing with production facilities around the world, including Europe and North America as well as the Asia Pacific.
The company’s founders have over 35 years of combined experience developing innovative products for some of today’s best-known brands like L’Oréal Paris or Estée Lauder cosmetics – which means they know how important it can be to produce safely without compromising quality!
Address: 2840 Commodore Dr.Suite 120, Carrollton, TX 75007
Tel: 1 (877) 239-2831
Click here to contact them
ICS
International Cosmetic Suppliers Ltd., established in 1991 by founder and CEO Sue Nichols, ICS provides masstige brands with international support through offices located around the world including Asia (Mainland), North America(United States), and Australasia.
The company’s growth over time has seen them expand new development teams as well as add extensive quality assurance staff for each region which helps to ensure high standards are met on every project they undertake while employing marketing professionals who can offer clients unmatched guidance when it comes making decisions about their needs within beauty supply chains.
ICS LTD.Tel: +86(0755)82396393
Adr: Unit 12H Noble Centre,
1006 Fuzhong 3rd Road,
Futian District,
Shenzhen 518038
Click to contact them
EXPO PACK
The beauty of nature can be found in everything we do, from the packaging to how it looks.
EXPO PACK has been designing and making products for over 30 years with an eye on storytelling power while ensuring customer satisfaction through high-quality materials that are easy customization options or environmental friendliness – all supported by beautiful design features like heavy-duty bottles made out of petrochemical plastics (PET).
In addition, our company offers custom-made solutions so you don’t need to worry about your needs going unfulfilled!
No. 3, Ziqiang 1st Rd.Zhongli Dist, Taoyuan City 32063
TAIWAN
Telephone: 886-3-4631598
Fax: 886-3-4631511
Email: info@epopack.com
Click here to contact them
SeaCliff Beauty
SeaCliff Beauty is passionate about packaging for the beauty industry.
They are committed to creating long-lasting relationships with their customers by providing top-notch customer service that meets all of your needs and exceeds expectations every time!
Seacliff offers high quality, professional-grade products in both custom-designed box retail packages as well as turnkey solutions which means you can get back up on track quickly whether it be marketing or technical support; they got ya covered at any hour day/night 24×7 365 days per year because when working together there’s no challenge too big
Adr：9840 Irvine Center Drive
Irvine, CA 92618
Phone： (949) 955-1239
Email：sales@seacliffbeauty.com
Click here to contact them
APG Packaging
APG Packaging is a veteran-owned business that has been providing high-quality products at affordable prices for over 25 years.
We have factories in both the US and Asia to ensure fast production speeds while maintaining below market rates cost structures–making us your perfect partner!
Our people are dedicated professionals with extensive experience managing large projects across various industries; they take pride not only in meeting deadlines but also in exceeding them.
When you work together as part of our team – whether it’s packaging an item or creating new processes entirely, you will know what we are able to do
SKS bottle and packaging
The founder of SKS Bottle and Packaging, Inc had the vision to help people live healthier lives by providing them with environmentally friendly products.
With this goal in mind, they created eco-friendly bottles that are both affordable for all budgets as well made from 100% recycled materials which will never end up in your local landfill or incinerator because it’s too small!
Since its inception 35 years ago (1986) SKS has grown into an industry leader not only among packaged goods but also within healthcare facilities where many hospitals order our packaging supplies regularly – including some Fortune 500 companies
Add 10 Skyward Dr.
Saratoga Springs, NY 12866
Phone: 518-880-6980
Fax: 518-880-6990
Click here to contact them
Lumson
Lumson, the company in Capergnanica (Cr) and S. Maria di Sala that produces 120 million plastic bottles per year with an investment over 3 shifts of 250 employees working for them
Lumson is one out of three factories investing in new technology which can produce different kinds of technologies making it very industrial-strength when manufacturing packaging materials such as bottles;
However, Lumsoin’s most important asset isn’t only its equipment but also its workforce who have skilled hands thanks to education programs provided throughout all levels.
Add: HEADQUARTERS & PRODUCTION
Via Tesino 62/64
I-26010 Capergnanica (CR)
Tel. +39 0373 23 31
Fax +39 0373 23 33 55
Click here to contact them
Primepac
At PrimePac, we bring together design experts and brand innovators to create fresh ideas, customized packages, and fully efficient processes.
We design creative packaging solutions that cater to a diverse global audience with the in-house knowledge and network of experienced professionals to meet the demands of every type of client.
From our dedicated sales team and warehouse staff in Australia to the experts at our production facilities
In China, all of our employees are guided by four core values at the heart of our business: integrity, innovation, passion, and engagement.
Address :15/10 Chilvers Rd,
Thornleigh
NSW 2120
Email: info@primepac.com.au
Tel: (02) 9008 1338
(02) 9008 1394
Click here to contact them.
Conclusion
That’s all for today!
We hope you enjoyed this list of top cosmetic packaging suppliers. If you still have any questions, please feel free to contact us!
And don’t forget to keep an eye out for our next blog post, where we will be discussing the latest trends in cosmetic packaging. Thanks for reading!
Cosmetic Packaging Material: All You Want To Know
All You Want To Know About Cosmetic Packaging Material
Introduction
If you want to create a line of cosmetic products, there are many tasks you need to perform, such as making a list of ingredients, creating formulations, and then testing the product.
But the most important step is choosing the best packaging for your products.
The reason is that packaging is the first thing that catches the attention of potential customers.
And we know that it is very important to make a good impression on your customers and clients.
In this article, we’re going to talk about some common types of packaging materials you can use.
We believe that most of your problems with customers’ packaging can be solved after reading this blog.
Types of cosmetic packaging
When it comes to packaging, we also think of three different layers: the outer packaging, the inner packaging, and the product packaging.
The outer packaging
The outer packaging is The shipping box or mailer box in which your cosmetic products are packed to be delivered or the bag in which they are packed at the checkout In a shop
For shopping online, the first thing your customers will Access is your outer packaging, such as shipping boxes, mailer boxes, and so on.
The inner packaging
boxes your customers open to get their lipstick or cream jar.
Different cosmetic packaging materials
Glass
Glass is the safest material for cosmetic products.
This material is an ideal choice for products that contain different types of oils and acids.
As glass is not affected by corrosion, it can stand the test of time.
Glass is also easily recyclable.
The advantages of glass
On the good side, glass is generally considered the most “natural” of the lot, both in terms of its production (low pollution) and its composition.
Indeed, the manufacture of one ton of glass requires about 700 kilos of sand, 200 kilos of limestone, and 300 kilos of various raw materials.
All these materials are found in abundance in nature
In addition, it gives the product an elegant, even luxurious touch. For example, thick-walled glass jars are often used for creams, balms, and also eyeshadows, lip glosses, and gels.
Glass bottles and flasks are the norms for essential oils and vegetable oils.
Besides, tinted glass (amber or blue) is preferred so that the contents are protected from light and do not deteriorate.
Being easy to clean, even at high temperatures, glass containers are easily reused.
Glass is also easily recyclable. Throwing a glass jar or bottle into the waste garbage can has become a well-established habit for most consumers.
The disadvantages of glass
On the downside, glass is obviously a heavy and fragile material, so its eco-balance (transport and logistics) is greater than with plastic or metal.
It is also quite energy-consuming since the melting necessary for its manufacture implies reaching about 1500°C, at a rate of more than 1160 kWh /tonne of glass produced.
3. Plastic
It is light, flexible, unbreakable, and hygienic, not to mention its low cost.
From an aesthetic point of view, plastics are also extremely flexible and can therefore adopt a wide variety of shapes and colors.
The plastics industry is also renewing itself to offer more and more recycled plastic containers.
It is also important to understand that not all plastics are created equal.
As such, we recommend these two types: PET (polyethylene terephthalate – number 1), and PP (polypropylene – number 5);
The latter is preferred because of its higher recycling rate.
We should also mention the recent appearance of PET bio-plastics, made from sugar cane.
Their use is still rare, but they should be of interest to many manufacturers in the future…
A PET container shipped 1,000 km away saves 19g of CO2 (carbon dioxide equivalent) compared to the same glass container.
The advantages of plastic
It is obviously its low cost that makes it the market leader.
It is also light, flexible, unbreakable, and hygienic.
From an aesthetic point of view, plastics are also extremely flexible and can therefore be made in a wide variety of shapes and colors.
Since the end of the 2010s, the plastics industry is also renewing itself to offer more and more containers made of recycled plastics, a good point that shows the evolution of the sector. But can this be enough?
The disadvantages of plastic
In addition to the environmental problems of the oil from which this material is derived, a drawback of plastic is its physical stability.
It is vulnerable to absorption, stress cracking, and cracking. Its poor resistance to ink and other chemicals also limits its use for certain types of packaging.
Some plastics used in the food industry have recently been suspected of releasing toxic substances (bisphenols, phthalates…) under certain conditions of use (e.g. microwave cooking).
These phenomena of interactions between the container and the content can potentially have an impact on the quality, effectiveness, and safety of a cosmetic product.
However, they are not yet sufficiently studied in the cosmetics sector.
Moreover, plastic is not infinitely recyclable. It ends up either rejected in nature in some form or burned in sorting centers.
And there is a problem of energy consumption and potentially toxic emissions into the environment.
PET
Polyethylene terephthalate looks like glass. But in reality, it is clear plastic bottles or jars. In most cases, it is used for beverages and cosmetics.
Over the years, they have gained popularity because they are unbreakable, inexpensive, and lightweight.
PET is one of the best cosmetic containers because it creates a solid barrier between the product and the solution it contains.
Thus, the material does not react with the plastic. PET is a perfect choice if you want to store essential oils and alcohol.
PP
Propylene plastic is also known as PP, which is another popular packaging solution for cosmetic and skincare brands.
When it comes to strength, it’s better than PET. Some examples of these units include deodorant tubes, square lotion tubes, and hand cream jars, to name a few.
HDPE
HDPE, or high-density polyethylene, is a popular material choice for cosmetic packaging due to its durability and resistance to wear and tear.
HDPE is versatile in that it can be molded into a wide range of shapes and sizes, making it ideal for accommodating a variety of products and applications.
Additionally, HDPE is fully recyclable, making it a sustainable material choice for eco-conscious consumers.
When selecting HDPE for your cosmetic packaging needs, be sure to consider the weight and contents of your product to ensure that the material can properly support and protect your product.
The Application of Plastics Materials in Cosmetic Packaging
At present, the application of barrier packaging materials in cosmetic packaging is in a period of increasing use.
Commonly used domestic high-barrier materials include aluminum foil, polyvinyl alcohol (PVA), ethylene-vinyl alcohol copolymer (EVOH), nylon (PA), and polyethylene terephthalate (PET), etc. Aluminum foil, PVA, and EVOH are high-barrier materials.
Nylon, PVA, and EVOH have similar barrier properties and are medium barrier materials.
For cosmetic tube packaging products, if the product itself has high barrier properties, the following three types of barrier plastic pipes are generally used.
ABL
its typical structure is PE/PE+EAA/AL/PE+EAA/PE, which is made of aluminum foil and plastic film by co-extrusion and compounded into sheets and then into pipes. The main barrier is The barrier property of the aluminum foil layer mainly depends on the degree of the pinhole of aluminum foil. When the thickness of the aluminum foil increases, the barrier property increases ;
PBL
its typical structure is PE/PE/EVOH/PE/PE, all plastic compounds, and its barrier layer is usually EVOH or oxidized PET. As the thickness of EVOH increases, the barrier is strengthened;
Get more information about ABL and PBL, you can read this blog:
ABL vs. PBL vs. Co-Extruded Tubes: What’s Right For You
3. Aluminum
Metal cosmetic containers are most often made of aluminum, as shown by our hairspray, deodorant, shaving foam, or toothpaste.
As a barrier material, aluminum offers excellent protection against germs, UV, humidity, and temperature variations.
Aluminum bottles are therefore particularly suitable for fragile contents, being able to dissipate heat.
The advantages of aluminum
As a barrier material, aluminum offers excellent protection against germs, UV, humidity, and temperature variations.
By dissipating heat, aluminum bottles are particularly suitable for fragile contents.
Typical example: is hydrolats, whose fragrances and virtues can then be preserved.
Another advantage is that metal packaging is unbreakable and infinitely recyclable.
For companies wishing to be environmentally friendly, aluminum is an excellent choice.
It saves natural resources, even though aluminum is the most abundant metal on earth.
Particularly positive is the fact that about half of the aluminum used by industry in Australia is recycled aluminum.
Much lighter and more malleable than glass, aluminum can be shaped into a wide variety of shapes and sizes. It offers manufacturers many exclusive design possibilities, and its silvery sheen gives it a certain elegance.
The disadvantages of aluminum
The production of aluminum causes air pollution and toxic waste during the extraction and processing of the metal (e.g. red mud).
And from a practical point of view, aluminum dents at the slightest impact.
Finally, aluminum has recently criticized when it was introduced into cosmetic formulas themselves.
It is suspected of being neurotoxic and present in some deodorants and toothpaste.
But aluminum cosmetic containers are not concerned because a food-grade interior varnish always separates the container from the content, thus avoiding any risk of migration.
Glass Or Plastic: Which Pollutes More?
If we take into account only the basic material intensity figures (ratio between the domestic consumption of raw materials and the gross domestic product), a jar made of PET (a thermoplastic polymer) uses twice as much abiotic material (minerals and fossil fuels) and 17 times as much water (needed in its manufacturing process) as a similar jar made of glass.
To obtain 1 kilo of PET plastic, 2 kilos of oil are needed.
Thus, the amount of greenhouse gas emissions is 5 times higher for the plastic jar. In this respect, glass is the clear winner.
But beware: this result is only valid in a local system, where the pollution caused by the transport of the product is negligible.
Over long distances, the material intensity figures are multiplied by the number of kilometers traveled to transport the glass.
In this case, the glass loses out because it requires five times as much transportation due to its weight.
A PET jar shipped 1000 km away saves 19g of CO2 (carbon dioxide equivalent) compared to a glass jar.
In addition, plastics recycling is progressing.
PET is often recycled, at least in part, and can be incinerated to produce fuel.
PP (Polypropylene) plastic is even more environmentally friendly: it is just as light and fully recyclable since it can be sorted with recyclable plastics.
Cellulosic materials
We can’t talk about packaging without talking about cellulosic material, that is to say, any packaging made of wood, paper, or cardboard. Boxes, POP displays, cartons, and trays are generally designed with cellulosic materials.
Many industries are turning to these packaging solutions: food, cosmetics, fashion…
Advantages of Cellulosic Materials
Cellulosic materials are biodegradable, easily recyclable or reusable, and inexpensive.
Paper or cardboard packaging has the advantage of supporting several printing methods and offers a wide variety of renderings.
Colors, patterns, and finishes stand out very well on this type of support.
The manufacturers dissociate two types of cardboards: flat or compact and corrugated.
The corrugated cardboard is composed of one or more sheets of fluted paper.
It is often used for packages or packaging of fragile or heavy products.
Light and not very cumbersome, cellulose materials have the advantage of being able to be stored flat during transport.
It is, therefore, possible to transport large quantities.
The disadvantage of cellulosic materials
Even if cellulosic materials seem to be a miracle solution to the environmental crisis, this idea must be qualified.
Indeed, it can often be difficult to recycle cellulosic fiber packaging covered with ink or varnish because these finishes can hinder its recyclability.
Just because you use cardboard for your packaging doesn’t mean you have a lower environmental impact!
Besides they are sensitive to humidity and are less resistant or impermeable than glass or steel.
Conclusion
So what is the best type of packaging for cosmetics?
The answer to that question depends on a variety of factors, including Your packaging needs, budget, environmental elements, and so on.
In Primepac, we’ll provide packaging solutions that can fit your products based on your requirements.
Please feel free to contact us and let us help with your packaging.
However, plastic is cheaper to produce and easier to recycle.
Ultimately, it’s up to the cosmetic company to decide what material they want to use based on their specific needs and priorities.
We hope this article has given you a better understanding of the different types of cosmetic packaging materials available today.
Still, have any questions? Please feel free to contact us!
An Ultimate Guide of Bottles for Cosmetic Packaging
Introduction
It is true that the contents of a cosmetic product are most important.
However, it is the container and packaging that consumers first come into contact with when they hold the product in their hands.
The impression of packaging design is also an important point of comparison with other companies products, even if consumers are more likely to base their decisions on the characteristics of the formulation, ingredients, and evaluation.
Some consumers are looking for a sense of luxury when they actually buy and use the product, while others are more concerned about the feel and ease of use.
In that sense, along with pricing, the key is to choose a container that fits the product concept.
Many container manufacturers have numerous containers of their own, and the choices are myriad.
The reality is that the more detailed the specifications of the container, the higher the price and minimum lot size.
In such a situation, you need to consider what you can do within your budget and create a container that makes an impression that is more than its cost.
Nowadays, various types of bottles for cosmetic packaging have become increasingly popular.
For you to choose the proper packaging for your products, we would share related information about the cosmetic packaging market.
After reading this blog, you can get most of your problems about personal care packaging solved!
The Blog will include the following content
Market Overview
The cosmetics packaging market reached a size of US$26 billion in 2020.
Going forward, the market is expected to grow at a CAGR of 5.1% between 2021 and 2026.
Market Growth Factors
Rising disposable incomes, the growing influence of social media, and an obsession with appearance are driving the demand for luxury cosmetics.
The introduction of travel-size packaging for consumer convenience is also fueling the growth of the market.
In addition, with the growing trend for sustainable fashion and natural cosmetics, several manufacturers have introduced push-up tubes and bamboo jars made from eco-friendly and recyclable materials.
They are also adopting innovative strategies to reduce the environmental impact of their packaging, such as developing tree-free paper using waste limestone from construction materials.
Other companies are advancing airless packaging and 3D printing technologies that allow consumers to customize products to their individual needs.
In addition, growing concerns about coronavirus (COVID-19) transmission via packaging surfaces have led these companies to focus on packaging coatings that have antimicrobial properties and can be sterilized with ultraviolet (UV) light.
Market Composition by cosmetic packaging Material
Let us explain the general cosmetic containers that can be used
First, we will start with the types by material.
The following two are the main lineup of materials for cosmetic containers.
Metal containers
Paper containers
Let me explain each of them.
Glass packaging
A container made from glass.
They come in a variety of shapes and sizes, from spray containers to pump containers, jars, dropper containers, and more.
They are characterized by their environmental friendliness and luxurious appearance.
However, they have the disadvantage of being expensive to manufacture and difficult to design, resulting in a small number of varieties.
Also, the risk of breakage is higher than in other types of containers, so a decorative box is essential, and additional cushioning materials are required.
Plastic packaging
These containers are made from resin. Most cosmetic resin containers on the market are made of resin.
The price and quality vary widely, with some being more price-sensitive and others more luxurious.
Because they can be manufactured in any shape, there is a very wide range of design options. However, the pursuit of luxury can cost more than glass.
Market composition by Types of Shape
What are the different shapes of cosmetic containers?
In general, the following four are considered to be the most common: 1.
Mascara containers
Let us explain each of them.
1. bottle container
A narrow-mouthed, elongated container of any size.
They are often used for shampoos, lotions, serums, etc.
2. jar container
Often filled with creams, gels, and other highly viscous products, often accompanied by a spatula.
There are many types and sizes of designs, and even a single manufacturer has many options.
3. Tube Containers
Like jar containers, these are used for highly viscous formulations such as creams and gels.
They cost less than jar containers and are more convenient to use, but maybe relatively difficult to create a luxurious feel.
4. mascara containers
Often used for cosmetics used around the eyes, such as mascara and eyelash serum.
They are generally elongated in shape and have a volume of 10 mm or less. The brush inside is also available in a number of options.
Market Composition by Specifications
So far, we have explained the materials and types of cosmetic containers based on their shapes. From here, we would like to explain the types by specifications.
There are five main types.
Pump Containers
Spray containers
Container with inner stopper
Dropper containers
Airless containers
Let us explain each of them.
1. pump container
It can be used for many cosmetics, from shampoo to lotion. Especially in the case of shampoo and soap, it is very convenient because the contents can be easily taken out from where the container is placed.
However, the cost is high because of the cost of the pump in addition to the cost of the container.
2. spray containers
Often used to fill liquid formulations with low viscosity, such as deodorants.
Although not as expensive as pumps, these specifications are also relatively costly.
3) Inner container
These containers do not use pumps or sprays but have a narrow entrance with an inside stopper.
This is less convenient because it requires turning the container upside down and shaking it to use it, but the cost is much lower, so it is often used.
4. dropper container
Often used for serums and serums with low viscosity and small volume.
Although it is somewhat inconvenient to use, it is often employed because it gives the impression of high efficacy.
5. airless container
A pump is used to prevent air from entering the container, which may be in a bottle or in a tube.
The characteristic feature of this type of container is that the contents can be stored fresh for a long period of time, but it is relatively rarely used due to its high production cost.
Market Composition by Volume
Less than 50ml
50-100ml
100 to 150ml
150-200ml
Over 200ml
Market Composition by Cosmetics Type
Haircare
Color cosmetics
Skincare
Men’s grooming
Deodorant
Others
Market Competitive Landscape
Some of the major players in the global cosmetics packaging market include
Albea Cosmetics America Inc
Amcor Plc
AptarGroup Inc
Berry Global Group Inc
Cosmopak Corp
DS Smith PLC Gerresheimer AG
Graham Packaging Company (Reynolds Group Holdings Limited), Huhtamäki Oyj
Libo Cosmetics Co. Ltd
Sonoco Products Company among others.
The Popularity of Cosmetic bottle /dropper bottle
The market for cosmetic bottles is projected to grow at a high CAGR of 2.9% during the forecast period (2021-2028).
Cosmetic bottles are more durable and easier to handle than other packaging types.
Manufacturers favor plastic bottles for cosmetic packaging due to their low manufacturing costs and a wide variety.
Since they are used in the personal care business, ecological issues and human health impacts are taken into consideration. Manufacturers strictly adhere to strict government guidelines.
Market Trends
The cost-effectiveness and durability of plastic cosmetic bottles in particular are expected to drive the market. However, substitutes are likely to hamper the global cosmetic bottle market.
Cost-effectiveness and durability of cosmetic and plastic bottles
Cosmetic bottles are more efficient packaging materials than comparable products because of their cost-effectiveness and durability.
They are increasingly being used in the cosmetics business because they minimize packaging costs.
Manufacturers have focused on processes to make plastic containers safer due to concerns about their ecological impact.
Reuse has also led to greater development of plastic bottles in the cosmetics business.
Plastic bottles have been the preferred method of packaging personal care items, and in June 2021, L’Oréal announced that Biotherm will be the first among its brands to launch bottles made of plastic that is completely recycled through Calbiose enzyme technology.
The technology developed is suitable for all types of PET and allows these plastics to be recycled indefinitely.
L’Oréal first launched a consortium with Calvios in 2017 to promote the development of innovative plastic recycling solutions.
The existence of multiple alternatives hinders the expansion of the cosmetic bottle market
There are a variety of alternatives to cosmetic bottles on the market, including tubes, jars, containers, blister and strip packs, aerosol cans, and folding cartons.
Some of them are less expensive and more efficient than cosmetic bottles. Aerosol cans are widely used by cosmetics packaging companies because of their spray-on advantages and airtightness.
How long is the lead time for cosmetic containers?
Actually, it can take 2-4 months to arrange cosmetic containers.
If jar containers require vapor deposition or printing, it is best to assume that it will take 4 months.
Also, tube containers and mascara containers are the shortest and can be arranged in 2 months in most cases.
Reducing Lead Time for Cosmetics Containers
We have told you that the time required to manufacture cosmetic containers is very long, and we would like to explain what you can do to shorten that time.
First of all, it is important to keep in mind that once you start product development, you should finalize and order containers as soon as possible.
If you are in a hurry to develop your product, it is also important to choose a container with specifications that require as little processing as possible.
For example, since the original color of the resin is white, if the product is to be used in its white form, no deposition processing is required, and in some cases, a month or so can be shortened at that point.
If the printing process is also eliminated and the label is used, the time can be further shortened by one month to two months, so it is a good idea to make a decision while confirming the details.
Container lots for cosmetics manufacturing
When manufacturing cosmetics in minimum lots, not only the production lot of the filling plant but also a lot of materials must be considered together.
Although it depends on the container manufacturer, basically 500 to 1,000 pieces are common in the absence of deposition and printing. There are also container makers that will accept orders of 100 pieces or more, although this is more expensive.
When printing is involved, most manufacturers will offer from 1,000 pieces, and when it comes to vapor deposition, many manufacturers will offer from 3,000 pieces.
Printing on bottles for cosmetic packaging
Although printing on cosmetics containers and packages looks the same at first glance, there are actually various printing methods.
The following items are explained here.
Silkscreen printing
Pad printing
Offset printing
Hot-dry printing
UV printing
Inkjet printing
Coating
Vapor Deposition
Hot stamp printing
Shrink
In-mold printing
Adhesive labels
*The methods employed differ depending on the container (material) manufacturer, finish, quality, etc.
Silkscreen printing (silk printing)
A technique for printing by using a silkscreen made of nylon, Tetoron, or other synthetic fiber (silk used in the past) attached to a frame, filling the mesh of the silk with emulsion in areas not to be printed, and rubbing the paint with a squeegee while applying pressure.
The printing process is repeated by printing one color and drying, and a printing plate for the number of colors is required. *Color compositing is not possible.
The printed ink layer is thicker and less affected by the substrate.
Because of the possibility of positional shifts, gradation, and gradation expressions color photographs cannot be printed. Uniform application to the printed surface is required.
Printing cost is high.
Pad printing
ink applied to a metal intaglio plate is scraped off, and the ink remaining in the recess is transferred onto a flexible silicone pad, which transfers the ink to the container.
The pad then transfers the ink to the container.
Ink thickness is slightly thinner than silk printing.
*If the color of the container is dark, the coloring may be poor or slightly sunken depending on the printing color (e.g., light color).
Because of the possibility of a shift in position, gradation, color photos, and other gradation expressions cannot be used. The printing surface must be uniformly coated.
Offset Printing
Offset printing is often used for high-grade paper media such as brochures and catalogs, but offset printing is also suitable for printing delicate designs and fine text on containers.
Offset printing is especially suitable for colorful printing. （Offset printing is especially suitable for colorful printing.)
*Plate cost is required for each color
The ink is so thin that printing a light color on a dark container will affect the color of the container. (Colors may not come out well or become slightly sunken.
Hot-dry printing (quick-drying method using heat drying)
A drying method is based on the evaporation of volatile components by heat (infrared rays), which takes a long time to dry and requires large amounts of energy.
Furthermore, this method is not suitable for mass-produced products due to the manual labor involved.
The thickness of the coating film after drying varies depending on the ratio of volatilized components. In addition, volatile components must be removed by exhaust treatment to avoid air and water pollution.
UV printing (fast-drying method with UV irradiation)
UV printing refers to printing using UV inks that cure and dry when irradiated with ultraviolet light. This drying method is suitable for mass production because it provides instant curing (dries in less than 1 second).
Also, since the ink is 100% solid, the thickness of the coating film after drying is the same as the thickness of the coating film before drying. UV printing is used for most cosmetics package printing.
Inkjet Printing
A familiar printing method used in home printers, this printing method (non-contact, non-pressure printing) injects ink through a nozzle, electrically charges the ink, and deposits the ink in particle form on the printed material.
In addition, printing is performed based on data from a PC, eliminating the need for a plate.
In the case of single-color printing, it is used to indicate the date of manufacture of products.
Full-color printing can be used for a wide variety of packages.
Printing in small lots is possible and cost-effective
Printing is possible even on containers with uneven surfaces (unevenness varies from manufacturer to manufacturer)
Coating (container coloring)
Dough bottles are dried at high temperatures in a drying furnace, and dust removal and spray painting (spindle method, etc.) are performed.
Various methods are available, such as matte coating to produce a frosted glass-like texture without luster, gradation, pearlescent or metallic effects, etc.
Evaporation Deposition (Vacuum Deposition)
Gold or silver plating can be applied to give a heavy, glossy, metal-like finish. (e.g., plating of the entire cap, etc.)
Hot stamp printing
This method adheres gold or silver foil to the surface. It is called this because a heated letterpress is pressed on top of the foil.
Hot stamping is used for brand logos and marks that shine in gold or have gold or silver lines in the shape of a ring, giving the product an even more luxurious feel.
Gold and silver are the most common colors, but there are many other colors available, and you can choose whether to have a glossy or non-glossy finish.
Shrink
This method covers the container with a pre-printed shrink film, which shrinks when heated and is then attached snugly to the container.
The advantage of this method is that it allows for a large printing area.
In the past, gravure printing and letterpress printing, which are suitable for mass printing, were used for this method, but in recent years, on-demand printing using digital printing presses has made it possible to print small lots.
In addition, polyester (PET) and polystyrene (PS) are commonly used as film materials.
In-mold printing (insert mold printing and indirect printing method)
In-mold labels are almost one piece with the plastic container and appear to be printed directly on the label.
Basically used for blow-molded bottles, the material resin is placed in a mold that is divided into two halves, which are then joined together to form a container by expanding the resin with heat.
At that time, the printed label is also placed in the mold and fused to the container by heat.
The heat from the heated resin activates the adhesive on the label’s inner surface, bonding it to the label and integrating it with the molded product.
(Injection molding is mainly used for cup-shaped containers.)
Label printing is done by offset or gravure printing. Both are water-resistant and suitable for products such as shampoos, body soaps, and detergents that are used around water for long periods of time.
Adhesive labels (tack labels and stickers)
Adhesive labels are also called tack labels or stickers.
The entire or part of the backside is coated with an adhesive to maintain adhesive strength for a relatively long period of time.
There are various types of adhesives, such as strong adhesive, weak adhesive, and clean peelable types, depending on the application.
In most cases, labels are delivered with the label attached to a backing called a separator.
Recently, however, labels without a separator, which are delivered with the label surface processed in the same way as the separator and overlaid on the label surface, are also increasing.
Printing is mainly letterpress (offset printing in some cases). Materials include paper, film, and synthetic paper.
Wholesale Cosmetic Packaging Supplies Australia
Weltrade packaging
Since 1994, we have been providing creative custom solutions for packaging needs.
We offer a wide variety of options and features to get the look you want at an affordable price without sacrificing quality or service!
Whether you’re looking into tubes (tubes), bottles/ jars, pumps spray airless packaging–we’ve got it all here with us.
You can also find customization services such as label printing on sleeves which will make sure no one forgets about them when they’re being distributed around town; just contact our team today if this sounds like something up your alley
Product Range
New directions Australia
With a long history in the industry, New Directions Australia has been able to establish itself as one of its top companies both locally and internationally.
From formulated skincare products made on-site at their ISO/GMP certified factory complex based out Sydney;
They also operate many other facilities throughout Aussie where different types or brands are manufactured including cosmetics which account for over half of annual sales!
This market leader’s success can be attributed largely due not only to strict quality standards that go hand-in-glove with high tech equipment like digital mixers but because their teaming expertise when it comes to getting ingredients mixed together correctly while
Product range
- Essential & Other Oils
- Certified Organic Products
- Botanical Hair & Skincare
- Raw Materials & Cosmetic Ingredients
- Herbs and Extracts
- Wellbeing Products
- Bottles, Jars, Caps, Containers
- Mineral Makeup & Accessories
- Bags, Boxes & Wrapping Solutions
- Design & Creative Services
- Workshops & Courses
- Help Desk & Advice
- Contract Manufacturing
- Filling & Repacking Services
- Preservative Efficacy Testing
Prempac Packaging Australia
We’re proud to say that our team has over 90 years of combined experience in packaging, print, and labeling.
We know how important it is for you as a customer or potential client! With this vast knowledge comes expertise on all things related: from recycling supplies to marketing tricks – we’ve got what your business needs at every stage of growth (and also when times get tough).
We value each individual’s success just like ours because without customers like yourself who choose us time after again; there would be no reason behind these words written here today
Product Range
- PLASTIC BOTTLES
- PLASTIC JARS
- TUBES AND TOTTLES
- GLASS BOTTLES
- GLASS JARS
- ACRYLIC JARS AND BOTTLES
- AIRLESS BOTTLES
- ALUMINIUM
- PUMPS
- SPRAYERS
- MAKE-UP
- SPATULAS
- COSMETIC ACCESSORIES
Synergy Packaging
Synergy Packaging is committed to providing high-quality, recyclable packaging that makes products attractive.
We provide a range of solutions for different industries with the aim of improving our services while respecting everyone involved in making these improvements happen – employees, customers, and the environment alike!
Product range
Packing Filler Ideas in 2022 : Where to buy Cheapest Void Fill
Introduction
The void fill is a great solution for insulating, padding, and supporting items. It’s used to prevent movement in cases where fragile objects are shipped or stored.
There are three different kinds of void fill: air pillows, foam peanuts, and plastic bags. The cheapest void fill can be found in the plastic bag category, while the more commonly used void fill is the air pillow.
If you are not familiar with these kinds of products, you may be confused about these products.
Do not worry, That’s why we wrote this blog. We will provide information about various types of void fill.
Besides, we will list 8 reliable packaging companies for you to buy the cheapest void fill.
We believe that this blog can help you solve your problems, do not miss it!
The blog will include the following content
Comparison between various types of void fill
7 reliable packaging companies for the cheapest void fill
Comparision Between Various Types of Void Fill
Peanuts
A popular form of packing peanuts, also known as Styrofoam or white beads is made out of polystyrene which is the most commonly used Plastic.
This highly effective insulator can prevent cold or hot items from damaging other goods during storage and shipping.
It is the most cost-effective option on how to protect different types of materials that are sensitive to different climates, but it only serves one purpose.
Cushioning Foam
Made using different blends of elastomeric polymers, cushioning foam offers flexible and soft insulation to prevent different types of products from being damaged during storage and shipping.
Cushion foam has excellent cushioning properties, which makes it a popular choice for different types of products such as household appliances, lighting fixtures, and glassware.
Cell Polyethylene Foam
This highly versatile packaging material provides unique protection against different forms of transportation damage.
The different types of void fill packaging provide superb cushioning properties, perfect for different types of products that are sensitive to different climates or pressure changes.
They are also highly effective in preventing different forms of transportation damages such as dents, scratches, and leaks.
Poly Propylene Plastic
It is one of the most popular choices when it comes to different types of void-fill packaging.
It is incredibly durable, inexpensive, and reliable in blocking different forms of transportation damages.
Polypropylene plastic presents different benefits depending on different conditions.
For instance, it can be used as a great barrier against moisture or oil when stored for longer periods of time.
This packaging material is commonly used to package different kinds of items such as different types of products, different types of foods, and different types of medical supplies.
It is also highly effective in blocking different forms of transportation damage such as dents, scratches, and leaks.
Cardboard Boxes
One of the most common types of void fill packaging is cardboard boxes. They are made using different corrugated sheets which provide different levels of protection against different types of transportation damage.
The different types of void fill packaging are commonly used for different purposes.
For instance, they can be made to minimize different forms of transportation damages during the shipping process or provide outer layer protection against different weather conditions such as rain and humidity.
Pillow Packs
These are made using different types of different fill materials such as different types of different fibers that provide superior protection against different forms of transportation damages.
The different types of void fill packaging provide superb cushioning properties, perfect for different types of products that are sensitive to different climates or pressure changes.
Pillow packs present different benefits depending on different conditions. For instance, they can be used as a great barrier against different weather conditions such as rain and humidity when stored for a longer period of time.
Foam Cushioning
One of the most popular choices, foam cushioning is made using different types of different elastomeric polymers which makes it incredibly flexible and soft in nature.
The different forms of different inflatable packaging offer different benefits depending on different conditions.
For instance, they can be used as a great barrier against different forms of transportation damages due to their soft and flexible nature.
The different types of void fill packaging provide superb cushioning properties, perfect for different types of products that are sensitive to different climates or pressure changes.
Cushioning Bubble Wrap
One of the most common forms of different types of void fill packaging is cushioning bubble wrap.
It is made using different types of different pliable plastic bubbles that provide different levels of protection against different forms of transportation damage.
The different types of different inflatable packaging provide different benefits depending on different conditions.
In fact, they can be used as a great barrier against different weather conditions such as rain and humidity.
The different types of different inflatable packaging are commonly used for different purposes.
For instance, they can be made to minimize different forms of transportation damages during the shipping process or provide outer layer protection against different climates such as heat and cold.
Air Pillows
Air pillows are void fill made of air and serve as a way to prevent damage due to movement while protecting objects from shock and vibration.
It is inexpensive and serves as an ideal void fill option when heavy items need to be shipped.
In order for the void fill to work, the air needs to be fully inflated.
Foam peanuts
These void fill options are made of polystyrene foam and serve as an effective way to prevent the movement of items that are stored or shipped.
The void fill works by allowing objects to settle into the voids of the foam rather than between them, keeping the surrounding surfaces clean from scratches and scuff marks.
Different void fill options are often used by businesses, for example for safe shipping of items or storing objects that are not in use.
Void fill is also used at home to protect fragile objects during transit or storage, rather than bubble wrap which can be difficult to manage and store.
The cheapest void filler option is the plastic bag. Air pillows and foam peanuts are also void fill materials that can be used as a void filler.
7 Reliable Packaging Companies for the Cheapest Void Fill
Primepac
PrimePac is a design house that specializes in creating fresh, creative packages for clients around the world.
We have experts with decades of experience and a network spanning multiple industries to help you bring your ideas into reality – we’ll tailor-make it works!
Our dedicated sales team can do no wrong when they’re backed up by experienced warehouse workers Down Under ( Australia ) as well designers holding down production posts right here across Asia.
And what about those pesky values? They lie at heart, not just workplace rituals but also something deeply rooted within our business model: integrity; innovation; passion
Adress: 15/10 Chilvers Rd, Thornleigh, NSW 2120
Email: info@primepac.com.au
sales@primepac.com.au
Tel: (+61) 1300 652 898
Amcor
A global leader in packaging, Amcor looks back over the almost 160 years of growth with aspirations to be both a leading company and one that listens closely for opportunities.
Today’s world offers many challenges – from customer needs evolving rapidly through changing consumer tastes or tightened environmental standards;
but also our ever-evolving quest as humans on this planet: what does it mean now?
How can we help make life better together while being kinder towards nature.?
We do so by deploying expertise across all aspects including design thinking which helps us see new possibilities beyond just traditional boundaries
Adress: Zurich, Thurgauerstrasse 34, CH-8050, Zürich, Switzerland
Tel: +41 (0)44 316 1717
Ball Corporation
Ball Corporation is a leading aluminum packaging solutions provider to the beverage, personal care, and household products industries as well as aerospace companies.
Founded in 1880 by George S lonely Jr., Ball has been family-owned since then with operations currently located worldwide including over 21 thousand employees working across 70 countries!
In addition, they supply innovative sustainable technologies for commercial clients such as governments which include supplying food cans that are more environmentally friendly than their counterparts on the market today while also reducing costs through increased productivity
Address: 9200 W. 108th Circle, Westminster, CO 80021
Tel: (303) 469-3131
Email: corpinfo@ball.com
Crown's holdings
Crown's packaging solutions are well-suited to address each of these interpretations of "value" thanks in part because they offer significant value for brand owners, retailers, and consumers alike.
The creative metal enclosure designs have been an integral part of our company’s success by delivering innovative products that meet global standards while also providing added protection against damaging elements
such as moisture or temperature fluctuations during transport; all this without sacrificing aesthetic appeal!
Address: Crown Holdings, Inc.
770 Township Line Road
Yardley, PA 19067 USA
Tel: +1 (215) 698-5100
WestRock
We’re not just a supplier. We are your partner that can provide you with quality products and services at competitive prices, fuel innovation for growth in the marketplace.
All while maintaining our high standards of customer care throughout every phase of production!
We are the perfect solution for packaging needs, with operations around the world and expertise in every shopping category.
We provide an unbeatable portfolio of paper products to help brands win across all boards by working together on our incredible range!
Address: 1000 Abernathy Road NE
Atlanta, GA 30328
Tel: +1 (770) 448-2193
BERRY
We are a company that creates innovative packaging and engineered products.
We do this every day by leveraging our unmatched global capabilities, sustainability leadership, deep innovation expertise to serve customers around the world through various channels from both online as well in stores near you!
Harnessing what makes us different which includes 47k+ employees across more than 295 locations working together with partners on creative projects for future needs while also looking at how they can be part of creating an economy where everything lasts longer – called “the circularity.”
Address: P.O. Box 959
Evansville, IN USA 47706-0959
General Information: (812) 424-2904
Ningbo Hexing Packaging Co., Ltd.
We are the leading manufacturer of packaging products in China, with an output value of over 38 million US dollars.
We have been providing for our customers’ needs since 2007 and are located 75 kilometers away from Ningbo port on Shangchung Road (Cixi Shengbao Multicolor Printing Packing Co., Ltd).
We’ve specialized in making boxes of all kinds such as corrugated carton boxes, color printing packagings;
Gift wrapping material including handbags paper cards manuals etc.; display shelves made out of adhesives stickers booklets magazines
Address: Simen Town, Yuyao City, Zhejiang Province, China / Industrial Road, Industrial Development Zone, Zhangqi Town, Cixi City, Zhejiang Province China
E-MAIL: sales1@hexingpacking.com
TEL: +86-574-62125781 +86-574-62125189
Conclusion
So, what are your best options for void fill? If you’re looking for an affordable and reliable option, we recommend checking out some of the top packaging companies that offer cheap void fill.
All of these providers have a proven track record of quality and customer satisfaction, so you can be sure your products will be well-protected during transit.
Do you have any other tips or tricks for reducing shipping costs? Let us know in the comments below!